AUDI A4 1999 B5 / 1.G 01W Transmission Pinion Shaft Ring Gear Adjustment Workshop Manual

AUDI A4 1999 B5 / 1.G 01W Transmission Pinion Shaft Ring Gear Adjustment Workshop Manual A4 1999 B5 / 1.G AUDI AUDI https://www.carmanualsonline.info/img/6/1276/w960_1276-0.png AUDI A4 1999 B5 / 1.G 01W Transmission Pinion Shaft Ring Gear Adjustment Workshop Manual

Page 1 of 43

AUDI A4 1999 B5 / 1.G 01W Transmission Pinion Shaft Ring Gear Adjustment Workshop Manual 39-29
 
     
Pinion shaft and ring gear, 
adjusting 
     
Notes:  
     
Careful adjustment of the pinion shaft and ring 
gear is essential for the service life and smooth 
running of the final driv

Page 2 of 43

AUDI A4 1999 B5 / 1.G 01W Transmission Pinion Shaft Ring Gear Adjustment Workshop Manual tapered roller bearings and adjustment shims. 
     The friction torque measurement only serves as 
a final check of the adjustment. 
Pa
ge 2 of 43 Pinion shaft and rin
g gear, ad
justin
g
11/19/2002

Page 3 of 43

AUDI A4 1999 B5 / 1.G 01W Transmission Pinion Shaft Ring Gear Adjustment Workshop Manual 39-30
 
  
Adjustment and marking of final drive gear 
sets
 
1 - 
Identification "0397" signifies an Oerlikon 
gear set with a ratio of 37:9 
2 - 
Pairing number (312) of final drive gear 
set 
3 -

Page 4 of 43

AUDI A4 1999 B5 / 1.G 01W Transmission Pinion Shaft Ring Gear Adjustment Workshop Manual 39-31
 
  
R - Actual dimension between ring gear 
axis and face of pinion shaft in position 
of quietest running for this gear set 
Vo - Hypoid offset
Pa
ge 4 of 43 Pinion shaft and rin
g gear, ad
ju

Page 5 of 43

AUDI A4 1999 B5 / 1.G 01W Transmission Pinion Shaft Ring Gear Adjustment Workshop Manual 39-32
 
  
Installation position of adjustment shims
 
Note:  
List of adjustments when replacing individual 
components of transmission   Page 39
-33
 . 
S1 - Adjustment shim for ring gear in final

Page 6 of 43

AUDI A4 1999 B5 / 1.G 01W Transmission Pinion Shaft Ring Gear Adjustment Workshop Manual 39-33
 List of adjustments
 
Note:  
If repairs have been carried out on the transmission, it is only necessary to adjust the pinion shaft, ring gear or gear set if 
components have been replaced that

Page 7 of 43

AUDI A4 1999 B5 / 1.G 01W Transmission Pinion Shaft Ring Gear Adjustment Workshop Manual 3) If the transmission housing is replaced, adjust input shaft   Page 35
-17
 .  
Pa
ge 7 of 43 Pinion shaft and rin
g gear, ad
justin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=

Page 8 of 43

AUDI A4 1999 B5 / 1.G 01W Transmission Pinion Shaft Ring Gear Adjustment Workshop Manual 39-34
      
Sequence for adjusting gear set
 
    
If pinion shaft and gear ring have to be adjusted, the following sequence 
is recommended for maximum efficiency:  
Note:  
Overview of components a

Page 9 of 43

AUDI A4 1999 B5 / 1.G 01W Transmission Pinion Shaft Ring Gear Adjustment Workshop Manual 39-35
      
Pinion shaft, adjusting
 
      Procedures, after which the pinion shaft must be 
adjusted  Page 39
-33
 , table  
     
Special tools and equipment  
     
VW204B installation tool for c

Page 10 of 43

AUDI A4 1999 B5 / 1.G 01W Transmission Pinion Shaft Ring Gear Adjustment Workshop Manual VW385/33 end gauge
     VW387 Dial Gauge Holder
     VW401 thrust plate
     VW407 punch 
Pa
ge 10 of 43 Pinion shaft and rin
g gear, ad
justin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
pla
Page:   1-10 11-20 21-30 31-40 41-50 ... 50 next >