air condition AUDI A4 1999 B5 / 1.G AFC Engine Cylinder Block Crankshaft And Flywheel Component Assembly Manual

D1 - Without air conditioner
D2 - With air conditioner
Pa
ge 7 of 32 C
ylinder block, crankshaft and fl
ywheel, com
ponent la
yout
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE01.13.4

13-24
Crankshaft dimensions

Reconditioning dimension
Crankshaft journal
diameter - mm (in.) Connecting rod journal
diameter - mm (in.)
maximum size (from nominal) -0.022 (0.00087) -0.022 (0.00087)
Basic dimension (nominal) 65.00 (2.559) 54.00 (2.126)
minimum size (from nominal) -0.042 (0.00165) -0.042 (0.00165)
maximum size (from nominal) -0.022 (0.00087) -0.022 (0.00087)
1st undersize (nominal) 64.75 (2.549) 53.75 (2.116)
minimum size (from nominal) -0.042 (0.00165) -0.042 (0.00165)
maximum size (from nominal) -0.022 (0.00087) -0.022 (0.00087)
2nd undersize (nominal) 64.50 (2.539) 53.50 (2.106)
minimum size (from nominal) -0.042 (0.00165) -0.042 (0.00165)
maximum size (from nominal) -0.022 (0.00087) -0.022 (0.00087)
3rd undersize (nominal) 64.25 (2.530) 53.25 (2.096)
minimum size (from nominal) -0.042 (0.00165) -0.042 (0.00165)
Pa
ge 24 of 32 C
ylinder block, crankshaft and fl
ywheel, com
ponent la
yout
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE01.13.4

13-29

Checking cylinder bore

1 - Approx. 10 mm from top

2 - Center

3 - Approx. 10 mm from bottom

A - Across cylinder block (perpendicular to
crankshaft)

B - In line with cylinder block (parallel to
crankshaft)

CAUTION!
DO NOT have the cylinder block mounted to the assembly stand
while measuring the cylinder bores. The block is deformed by its
own weight under these conditions and this stress will result in false
measurements that are not accurate after the tension has been
relieved. - Measure diagonally at three points in transverse direction -A- and in
longitudinal direction -B-.

Use internal dial gauge 50-100 mm (2-4 in.)
Maximum deviation from nominal dimension: 0.08 mm (0.0031 in.)
Pa
ge 29 of 32 C
ylinder block, crankshaft and fl
ywheel, com
ponent la
yout
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE01.13.4

13-30

Piston and cylinder dimensions

Reconditioning
dimension Piston
diameter Cylinder
bore
diameter
Basic dimension 82.48 mm

(3.2472
in.) 82.51 mm
(3.2484 in.)
1st oversize 82.74 mm

(3.2575
in.) 82.76 mm
(3.2583 in.)
2nd oversize 82.98 mm

(3.2669
in.) 83.01 mm
(3.2681 in.)

Note:
Only pistons of the "basic dimension" size are
available from the Parts Department.
Pa
ge 30 of 32 C
ylinder block, crankshaft and fl
ywheel, com
ponent la
yout
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE01.13.4