ECU AUDI A4 1999 B5 / 1.G ATW Engine Motronic Fuel Injection Syst

24-1


Motronic fuel injection
system, servicing

Safety precautions

If special testing equipment is required during
road test, note the following:

WARNING!

Test equipment must always be secured to
the rear seat and operated from there by a
second person.
If test and measuring equipment is operated
from the passenger seat, the person seated
there could be injured in the event of an
accident involving deployment of the
passenger-side airbag.
To reduce the risk of personal injury and/or
damage to the fuel injection and ignition system,
always observe the following:
Only disconnect and reconnect wires for
injection and ignition system, including test
leads, when ignition is turned off.
If engine is to be cranked at starting RPM
without starting (e.g. for compression testing),
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jection s
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p://127.0.0.1:8080/audi/servlet/Dis
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Note:
In order to assure sufficiently secure fitting, switches must not be installed
more than once.
Adjusting switch:
Repair Manual, Brake System, Repair Group 46, Brake booster, removing and installing
Fig. 3 Installation location of brake light switch -F- and brake
pedal switch -F47-, clutch vacuum vent valve switch -F36-
1 - Clip
2 - Clutch vacuum vent valve switch -F36-
3 - Brake light switch -F-, brake pedal switch -F47-

Note:
Illustration depicts intake manifold removed, from below. Fig. 4 Installation location of Secondary Air Injection (AIR)
solenoid valve-N112- and recirculating valve for
turbocharger-N249-
Installation location: Below intake manifold
1 - Recirculating valve for turbocharger -N249-
2 - Secondary Air Injection (AIR) solenoid valve -N112-
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jection s
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p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
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pair&id=AUDI.B5.FU06.24.1

24-43


Fuel rail with fuel injectors, disassembling
and assembling

1 -
Fuel injector insert, 3 Nm
Use fluid securing material D 000 600 A2
to insert.
2 -
O-ring Removing and installing Page 24
-46
Always replaceCoat with clean engine oil
3 -
Fuel injectors -N30- through -N33- Removing and installing Page 24
-46
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jection s
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24-48

Make sure fuel injectors are in place and
seated correctly
Check clip for unobstructed fitting.
Place fuel rail with secured fuel injectors
onto intake manifold, and apply uniform
pressure to press it in.

Tightening torque

Component

Nm
Fuel distributor at intake manifold 10
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ge 53 of 81 Motronic fuel in
jection s
ystem, servicin
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11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU06.24.1