ABS AUDI A4 1999 B5 / 1.G Brakes Output DTM 03 Owner's Manual

01-175

Set measurement range:
voltage test (20 V =)
Test
step VAG
1598
sockets Test of
Test
requirements
- Additional work
steps Specified
value Corrective action
2 16 + 17 Voltage supply of ABS hydraulic unit -
N55- and motor for ABS hydraulic
pump -V64- via terminal 30 at ABS
control module (w/EDL) -J104- Ignition
switched on. 10.0 - 14.5
V - Check wire from terminal
16 to Ground (GND).
16 + 18 10.0 - 14.5
V

Electrical Wiring Diagrams,
Troubleshooting &
Component Locations - Check wiring from
terminals 17 and 18 to B+
(terminal 30) via fuse (60A).
Pa
ge 30 of 66 Out
put Dia
gnostic Test Mode
(DTM
) (function 03
)
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yp
e=re
pair&id=AUDI.B5.SU02.01.13

01-177

Set measurement range:
Resistance measurement (2 k ) Test
step VAG
1598
sockets Test of
Test
requirements
- Additional work
steps Specified
value Corrective action
4
4 + 5
1) 2)
3 + 5
3) Resistance of right
front ABS wheel
speed sensor -G45-
- Check electrical wiring between control
module and wheel speed sensor for open
circuit and for short circuit to Ground
(GND) or B+
5 6 + 7

(all
versions) Resistance of left
front ABS wheel
speed sensor -G47-
Ignition
switched off 400 2300
Electrical Wiring Diagrams,
Troubleshooting & Component Locations - Check harness connectors.
- Move wire during test (loose contact).- Replace the relevant ABS wheel speed
sensor if specified value is not obtained
and the electrical wiring is OK.
1) Assignment of wheel speed sensor terminals for vehicles with Front Wheel Drive (FWD) and equipped with EDL. 2) Assignment of wheel speed sensor terminals for vehicles with All Wheel Drive (AWD) and equipped with EDL. 3) Assignment of wheel speed sensor terminals for vehicles with Front Wheel Drive (FWD) and equipped with ASR.
Pa
ge 32 of 66 Out
put Dia
gnostic Test Mode
(DTM
) (function 03
)
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU02.01.13

01-178

Set measurement range:
Resistance measurement (2 k ) Test
step VAG
1598
sockets Test of
Test
requirements
- Additional work
steps Specified
value Corrective action
6
1 + 3
1)
1 + 2
2) 3) Resistance of right
rear ABS wheel
speed sensor -G44-
- Check electrical wiring between control
module and wheel speed sensor for open
circuits and for short circuit to Ground
(GND) or B+
7 8 + 9

(all
versions) Resistance of left
rear ABS wheel
speed sensor -G46-
Ignition
switched off 400 2300
Electrical Wiring Diagrams,
Troubleshooting & Component Locations - Check harness connectors.
- Move wire during test (loose contact).- Replace the relevant ABS wheel speed
sensor if specified value is not obtained
and the electrical wiring is OK.
1) Assignment of wheel speed sensor terminals for vehicles with Front Wheel Drive (FWD) and equipped with EDL. 2) Assignment of wheel speed sensor terminals for vehicles with All Wheel Drive (AWD) and equipped with EDL. 3) Assignment of wheel speed sensor terminals for vehicles with Front Wheel Drive (FWD) and equipped with ASR.
Pa
ge 33 of 66 Out
put Dia
gnostic Test Mode
(DTM
) (function 03
)
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU02.01.13

01-179

Function test: ABS/EDL warning light -K47-
Test
step VAG
1598
sockets Test of
Test requirements
- Additional work stepsSpecified
value Corrective
action
8 - Function of ABS/EDL
warning light -K47-. DTC memory checked and no DTC present
in DTC memory of ABS control module -
J104-. Ignition switched off Multi-pin connector connected to ABS
control module -J104- and retainer catch
engaged.
Test step 8: Continued on
next page.
Pa
ge 34 of 66 Out
put Dia
gnostic Test Mode
(DTM
) (function 03
)
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU02.01.13

01-180

Function test: ABS/EDL warning light -K47-
Test step
VAG
1598
sockets Test of
Test
requirements
- Additional work
steps Specified value
Corrective action
8

Continuation: - Function of
ABS/EDL
warning light
-K47-. - Switch on
ignition ABS warning
light -K47- lights
up for two (2)
seconds and
then goes out.
Electrical Wiring Diagrams,
Troubleshooting & Component Locations - If ABS/EDL warning light does not come
on, check voltage of electrical system and
test wiring from terminal 21 of ABS control
module -J104- to instrument cluster for
short circuit to Ground (GND).
- The ABS/EDL warning lamp does not
switch off after 2 seconds. The red "brake
system malfunction" symbol lights up after
2 seconds. Check wire from terminal 21 of
ABS control module -J104- to instrument
cluster for short circuit to B+ and open
circuit.

Repair Manual, Electrical Equipment,
Repair Group 90.
- If vehicle voltage and wire from terminal
21 of ABS control module -J104- to
instrument cluster are OK there is a
malfunction in instrument cluster, LED or
bulb malfunctioning.
Pa
ge 35 of 66 Out
put Dia
gnostic Test Mode
(DTM
) (function 03
)
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU02.01.13

01-181

Function test: Red brake warning symbol
Test
step VAG
1598
sockets Test of
Test requirements
- Additional work stepsSpecified
value Corrective
action
9 - Function of red "brake
system malfunction"
symbol
Repair Manual, Brake System, Repair
Group 47

Brake fluid level is OK Function of ABS warning light -K47-
already checked in step 8. Multi-pin connector connected to ABS
control module -J104- and retainer catch
engaged. Switch on ignition
Test step 9: Continued on
next page.
Pa
ge 36 of 66 Out
put Dia
gnostic Test Mode
(DTM
) (function 03
)
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU02.01.13

01-182

Function test: Red brake warning symbol
Test step
VAG
1598/20
sockets Test of
Test requirements
- Additional work stepsSpecified value
Corrective action
9

Continuation: Function of red
"brake system
malfunction"
symbol - Connect VAG1551 scan
tool and select address
word 03
- For vehicles with
automatic transmission and
high-line instrument cluster,
depress the brake pedal
and select a driving gear. The ABS indicator lamp
and the red "brake system
malfunction" symbol light
up. If the traction control
indicator light is installed
and OK, it also lights up. Repair Manual,
Electrical Equipment, Repair Group 90; instrument cluster.

- Malfunction in
instrument cluster
Pa
ge 37 of 66 Out
put Dia
gnostic Test Mode
(DTM
) (function 03
)
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p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU02.01.13

01-183

Function test: Traction control indicator light -K86-, only installed on vehicles equipped with ASR
Test
step VAG
1598
sockets Test of
Test requirements
- Additional work stepsSpecified
value Corrective
action
10 - Function of traction
control indicator light -
K86- DTC memory checked and no DTC
present in DTC memory of ABS control
module -J104-. Ignition switched off Multi-pin connector connected to ABS
control module -J104- and retainer catch
engaged.
Test step 10: Continued on
next page.
Pa
ge 38 of 66 Out
put Dia
gnostic Test Mode
(DTM
) (function 03
)
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU02.01.13

01-184

Function test: Traction control indicator light -K86-, only installed on vehicles equipped with ASR
Test step
VAG
1598
sockets Test of
Test
requirements
- Additional work
steps Specified value
Corrective action
10

Continuation: - Function of
traction
control
indicator light
-K86- - Switch on
ignition Traction control
indicator light -K86-
comes on for two
(2) seconds and
then goes out.
Electrical Wiring Diagrams,
Troubleshooting & Component
Locations - If traction control indicator light does
not light up, check vehicle voltage and
wire from terminal 20 of ABS control
module -J104- to instrument cluster for
short circuit to B+ and open circuit.
- If traction control indicator lights
continuously, test wire from terminal 20
of ABS control module -J104- to
instrument cluster for short circuit to
Ground (GND).

Repair Manual, Electrical Equipment,
Repair Group 90; instrument cluster.
- If vehicle voltage and wire from
terminal 20 of ABS control module -
J104- to instrument cluster are OK
there is a malfunction in instrument
cluster, LED or bulb malfunctioning.
Pa
ge 39 of 66 Out
put Dia
gnostic Test Mode
(DTM
) (function 03
)
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU02.01.13

01-185

Function test: Traction control button; set measurement range on VAG1526: 20 V =
Test
step VAG
1598
sockets Test of
Test requirements
- Additional work stepsSpecified value
Corrective action
11 - Function of
traction control
button Ignition switched off Function of traction control
indicator light -K86- was
already checked in step 10. Multi-pin connector connected
to ABS control module -J104-
and retainer catch engaged.
- Switch on ignition

- Press traction control buttonTraction control
indicator light -
K86- lights up - Switch off ignition.
- Detach multi-pin
connector from ABS control
module -J104- and remove.

- Press traction control button
again Traction control
indicator light -
K86- goes out. - Connect VAG1598 test
box using VAG1598/27
adapter.
Test step 11: Continued on next page.
Pa
ge 40 of 66 Out
put Dia
gnostic Test Mode
(DTM
) (function 03
)
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU02.01.13