AUDI A4 2000 B5 / 1.G 01A Transmission Input Shaft Assembly User Guide

AUDI A4 2000 B5 / 1.G 01A Transmission Input Shaft Assembly User Guide A4 2000 B5 / 1.G AUDI AUDI https://www.carmanualsonline.info/img/6/1245/w960_1245-0.png AUDI A4 2000 B5 / 1.G 01A Transmission Input Shaft Assembly User Guide

Page 11 of 17

AUDI A4 2000 B5 / 1.G 01A Transmission Input Shaft Assembly User Guide 35-10
 
    
Fig. 9  Driving in roller sleeve
    
Fig. 10  Pressing off 5th gear
-  Remove circlip before pressing off.
A- Separating device 22-115 mm (0.866-4.527 in.), e.g. Kukko 17/2 
separating t

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AUDI A4 2000 B5 / 1.G 01A Transmission Input Shaft Assembly User Guide 35-11
 
    
Fig. 11  Pressing off synchronizer hub for 3rd and 4th gears
-  Remove circlip before pressing off.
-  Press 3rd gear synchronizer ring (arrow) toward 3rd gear and install 
separating dev

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AUDI A4 2000 B5 / 1.G 01A Transmission Input Shaft Assembly User Guide 35-12
 
    
The calculated gap must not be less than 0.5 mm (0.019 in.).  Fig. 13  Checking synchronizer-ring for wear
-  Press synchronizer-ring into operating sleeve and measure gap -a- 
using feel

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AUDI A4 2000 B5 / 1.G 01A Transmission Input Shaft Assembly User Guide 35-13
 
    
Fig. 14  Allocation of circlips
The circlips -1- and -2- secure the input shaft ball bearing.
 Determining thickness   Page 35
-17
 , input shaft, adjusting
The circlip -3- secures the 3r

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AUDI A4 2000 B5 / 1.G 01A Transmission Input Shaft Assembly User Guide 35-14
 
    
The following circlips are available for synchronizer hub for 3rd and 
4th gear  
The following circlips are available for 5th gear   Fig. 15  Determining thickness of circlip
-  Determin

Page 16 of 17

AUDI A4 2000 B5 / 1.G 01A Transmission Input Shaft Assembly User Guide 35-15
 
    
Fig. 16  Pressing on synchronizer hub for 3rd and 4th gears
    
Operating sleeves with chamfer -A- as well as operating sleeves with a 
large offset -B- are installed.  
Installed positi

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AUDI A4 2000 B5 / 1.G 01A Transmission Input Shaft Assembly User Guide 35-16
 
    
WARNING! 
Wear protective gloves. 
Allocation: wider collar faces reverse gear.  Fig. 18  Pressing on 5th gear
- 
Heat 5th gear to approx. 100 C (212 F) before pressing on.
Pa
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