AUDI A4 2000 B5 / 1.G APB Engine Assembly Workshop Manual

AUDI A4 2000 B5 / 1.G APB Engine Assembly Workshop Manual A4 2000 B5 / 1.G AUDI AUDI https://www.carmanualsonline.info/img/6/963/w960_963-0.png AUDI A4 2000 B5 / 1.G APB Engine Assembly Workshop Manual

Page 1 of 13

AUDI A4 2000 B5 / 1.G APB Engine Assembly Workshop Manual 13-1
 
     
Engine, disassembly and 
assembly 
     
Ribbed belt, removing and installing
 
     
Removing 
    
 Repair Manual, Body Exterior, Repair Group 63
    -  Remove noise insulation -arrows-

Page 2 of 13

AUDI A4 2000 B5 / 1.G APB Engine Assembly Workshop Manual 13-2
      
-  Mark direction of rotation of ribbed belt. 
    
Note:  
Mark the direction of rotation of the ribbed belt with chalk or felt pen 
before removing. A used belt can break if it rotates i

Page 3 of 13

AUDI A4 2000 B5 / 1.G APB Engine Assembly Workshop Manual 13-3
      
Installing  
    
Routing of ribbed belt  -  Install ribbed belt onto crankshaft pulley and idler wheel first, and push 
belt onto tensioning roller last. 
D1 - vehicles without air condit

Page 4 of 13

AUDI A4 2000 B5 / 1.G APB Engine Assembly Workshop Manual 13-4
      
Toothed belt, removing and installing
 
     
Removing 
     
-  Remove ribbed belt   Page 13
-1 .
    
-  Remove bolts -arrows- and remove engine cover panel -C-. 
    
-  Remove pressure

Page 5 of 13

AUDI A4 2000 B5 / 1.G APB Engine Assembly Workshop Manual 13-5
 
    
Note:  
Watch position of retaining strips -2-.  -  Remove pressure pipes -1-.
    
-  Remove tensioner -1- for ribbed belt.
-  Remove left and right toothed belt guards -2-.
-  Remove cen

Page 6 of 13

AUDI A4 2000 B5 / 1.G APB Engine Assembly Workshop Manual 13-6
 
    
Note:  
Turn over the engine at the central bolt on the crankshaft.  
CAUTION! 
Injury risk - do not turn engine while feeling for TDC drilling.  -  Turn crankshaft to TDC by hand. Marks -

Page 7 of 13

AUDI A4 2000 B5 / 1.G APB Engine Assembly Workshop Manual 13-7
 
    
Note:  
The central bolt does not have to be loosened to remove the vibration 
damper.  -  Remove vibration damper on crankshaft.
    
-  Remove idler wheel for ribbed belt -arrows-.
-  Re

Page 8 of 13

AUDI A4 2000 B5 / 1.G APB Engine Assembly Workshop Manual 13-8
      
Note:  
     
Mark the direction of rotation of the toothed belt 
with chalk or felt pen before removing. A used 
belt can break if it rotates in the wrong direction 
when reinstalled.

Page 9 of 13

AUDI A4 2000 B5 / 1.G APB Engine Assembly Workshop Manual 13-9
      
Installing  
     
-  Insert camshaft clamp 3391 in securing plates of 
two camshafts. 
     
-  Slacken both camshaft bolts and remove 
approx. 5 turns. 
     
-  Take out camshaft clamp

Page 10 of 13

AUDI A4 2000 B5 / 1.G APB Engine Assembly Workshop Manual 13-10
 
    
-  Using a hex key, turn toothed belt tensioning roller -1- clockwise 8 mm 
in direction of arrow until special tool T 400 11 can be removed. 
    
-  Pre-tension toothed belt by a turnin
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