engine coolant AUDI A4 2000 B5 / 1.G APB Engine Lubrication System Components Workshop Manual
[x] Cancel search | Manufacturer: AUDI, Model Year: 2000, Model line: A4, Model: AUDI A4 2000 B5 / 1.GPages: 74, PDF Size: 1.56 MB
Page 12 of 74

17-12
      
Oil check valves, replacing
 
     
Note:  
     If irregular valve noise occurs repeatedly during 
short journeys and disappears after extended 
driving, the oil check valves must be replaced.  
     
All cable ties which are released or cut open 
when removing the engine must be replaced in 
the same position when installing the engine. 
     Catch drained-off coolant in a clean container 
for re-use or disposal. 
     Replace all gaskets and seals.
     
Removing  
    
-  Remove bolts -arrows- and remove engine cover panels -A...C-. 
-  Remove cover above air cleaner.
Pa
ge 12 of 74 Lubrication s
ystem com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.17.1 
Page 35 of 74

17-33
      
-  Unbolt dipstick guide tube at front of cylinder 
head (right side), and pull out of oil pan from the 
top. 
    
 Repair Manual, Body Exterior, Repair Group 63
   
 Repair Manual, Body Exterior, Repair Group 50   
WARNING! 
Hot steam can escape from the expansion tank when the filler cap is 
opened. Cover the filler cap with a cloth and remove it carefully.  -  Remove noise insulation panel -arrows-.
- Remove bumper.
-  Move lock carrier to service position.-  Remove cap on coolant expansion tank. 
-  Place drip tray VAG 1306 below engine.
    
-  Turn drain screw -arrow- on radiator anti-clockwise, if necessary install 
drain hose to connection. 
Pa
ge 35 of 74 Lubrication s
ystem com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.17.1 
Page 36 of 74

17-34
 
    
-  Also open coolant drain screw -arrow- at rear right of oil pan. 
-  Draining off and filling up coolant   Page 19
-19
 .
-  Drain off engine oil.
   Use a separate container to collect the engine oil. 
    
-  Set up support bracket 10-222A with adapter 10-222A/3 on bolted 
flanges for wing panels. 
-  Attach support bracket to front and rear lifting eyes on engine. 
-  Raise engine as far as possible with spindles of support bracket. 
Pa
ge 36 of 74 Lubrication s
ystem com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.17.1 
Page 48 of 74

17-45
      
-  Fill with coolant   Page 19
-19
 .
     
-  Fill engine with oil.
     
       Repair Manual, Maintenance
   
     
- Install subframe.
     
       Repair Manual, Suspension, Wheels, 
Steering, Repair Group 40
   
     
-  Install lock carrier in normal position.
     
       Repair Manual, Body Exterior, Repair Group 
50
   
     
- Install bumper. 
     
       Repair Manual, Body Exterior, Repair Group 
63
   
     
Pa
ge 48 of 74 Lubrication s
ystem com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.17.1 
Page 50 of 74

17-46
      
Tightening torques  
     
Component  
  
Nm  
Upper section of oil pan to cylinder 
block  M6   10  
   M8   20  
Lower section of oil pan to upper 
section of oil pan     10  
oil pan to transmission   M8   25  
   M10   45  
Coolant line to oil pan      10  
Oil drain plug in lower section of oil 
pan     30  
Dipstick guide tube to cylinder head      25  
Oil pump to cylinder block      25  
Oil pump supply lines to upper 
section of oil pan     10  
Front sealing flange   M6   10  
Collar bolt   M8   30  
Bracket for coolant lines to oil pan      10  
Coolant drain screw on engine      20  
Pa
ge 50 of 74 Lubrication s
ystem com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.17.1