ignition AUDI A5 COUPE 2016 Repair Manual

Driving and th e en vironm ent
Regular maintenance
A badly tuned engine unnecessarily wastes a lot
of fuel.
.,. Have your vehicle serviced at regular intervals.
By having your vehicle regu larly serviced by an
author ized Audi dealer he lps to ensure that it
runs properly and econom ically . The condition of
your veh icle not only affects its safety and ability
to hold its value, it also affects
fu el consump­
tion .
C he ck your oil e ach t ime you fill you r ta nk .
The amount of oil used is re lated to engine load
and speed.
It is normal for the oil consumpt ion of a new en­
g ine to reach its lowest val ue afte r a certa in mile­
age has been driven .
You must d rive you r vehicle about 3 ,000 miles
(5,000 k ilome ters) before you can p roperly as ­
sess o il cons umption .
This a lso applies to fuel consumption and engine
outpu t.
(D Note
- Have your vehicle maintained properly and
in accordance with the service recommenda­
tions in you r Warranty
& Maintenance book ­
l et . La ck of p roper main tenance as well as
i mproper use of the vehicle will impa ir the
f u nct ion of the emission control system and
could lead to damage.
- Do not al ter or remove any component of
the Emission Control System unless ap­ proved by the manufacturer.
- Do not a lter or remove any device, such as
heat shie lds, switches, ignition wires,
valves, which are designed to protect your
vehicle's Emission Control System and other i mportant vehicle components.
180
· Fewer short trips
Fuel consumption will always be relatively high
on short trips .
.,. Try to avoid driving short distances with a cold
eng ine .
T he eng ine and catalytic converter have to reac h
their opt imal
operating temper atu re to reduce
fuel consumpt ion and noxious emiss ions effec­
tively .
Just after start ing, a cold engine in a mid-size car
on ly achieves a fuel economy of 6-8 miles per
gallon (30-40 l/100 km) . After about a half a
mile, fuel economy climbs to 12 mpg (20 l/100
km) . After about
2 .5 m iles (4 km), the engine is
at its proper operating temperatu re and fuel
economy has reached a no rma l level. So you can
see that you should avoid sho rt tr ips wheneve r
possible .
The
out sid e temperatur e is also cr it ica l in th is re­
gard. Your car cons umes more fue l in the winter
than in the summer.

Care and cleaning
Care and cleaning
General information
Regular, proper care helps to maintain your vehi­
cle's value.
It can also be a requirement when
submitting warranty claims for corrosion damage
and paint defects on the body.
The necessary care products can be obtained
from your authorized Audi dealer . Read and fol­
low the instructions for use on the packaging.
A WARNING
-Using cleaning and care products incorrectly
can be dangerous to your health.
-Always store cleaning and care products out of reach of children to reduce the risk of poi­
soning .
@ For the sake of the environment
-Preferably use environmentally-friendly
products when buying cleaning agents.
- Do not dispose of leftover cleaning and care
products with household trash.
Car washes
The longer that deposits remain on the vehicle,
the more the surface may be damaged. High
temperatures such as those caused by sunlight
increase the damaging effect.
Before washing, rinse
off heavy deposits with
plenty of water.
Stubborn deposits such as bird droppings or tree
sap are best removed with plenty of water and a
microfiber cloth.
Also , wash the underside of your vehicle once
road sa lt stops being used for the season.
Pressure washers
When washing your vehicles with a pressure
washer, always follow the operating instructions
provided with the pressure washer. This is espe­
cially important in regard to the pressure and
spraying distance . Do not aim the spray directly
at seals on side windows, doors, the hood, the
luggage compartment lid or the sunroof* or at
184 tires,
rubber hoses, insulating material, sensors*
or ca mer a lenses*. Keep a distance of at least
40.64 cm (40 cm).
Do not remove snow and ice with a pressure
washer.
Never use rotary nozzles or high pressure noz­
zles.
The water temperature must not be above 140 °F
(60
°() .
Automatic car washes
Spray off the vehicle before washing.
Make sure that the windows and roof* are closed
and the windshield wipers are
off . Follow instruc­
tions from the car wash operator, especially if
there are accessories attached to your vehicle.
If possible, use car washes that do not have
brushes.
Washing by hand
Clean the vehicle starting from the top and work ­
ing down using a soft sponge or cleaning brush.
Use solvent-free cleaning products.
Washing vehicles with matte finish paint by
hand
To avoid damaging the paint when washing, first
remove dust and large particles from your vehi­
cle. Insects, grease spots and fingerprints are
best removed with a special cleaner for matte
finish paint .
Apply the product using a microfiber cloth. To
avoid damaging the paint surface, do not use too
much pressure.
Rinse the vehicle thoroughly with water. Then
clean using a neutral shampoo and a soft micro­
fiber cloth .
Rinse the vehicle thoroughly again and let it air
dry. Remove any water residue using a sham my.
A WARNING
-
- Only wash the vehicle when the ignition is
off and follow the instructions from the car

.... N
0 I­co .... .... When activating the central locking, the fuel fill­
er flap is automatically unlocked or locked. Re­
fue l the vehicle with the ignit ion turned
off.
T a king the fuel cap off
.,. Turn off the ignition.
.,. Press the left side of the fue l filler flap to open
it
c:> fig . 154 -arrow -.
.,. Unscrew fue l cap counter -clockwise and hang it
on the fue l filler flap
c:> fig. 155.
Refuelling proc edure
.,. Inse rt the fue l nozzle from the gasoline pump
into the fuel filler neck as far as it will go .
.,. Se lect a medium refuelling rate so that the
nozzle switches off automatically when the
tank is full.
Putting the fuel cap back on
.,. After filling yo ur tank, tw ist the f uel cap clock-
wise as far as it wi ll go .
.,. Close the fuel filler flap.
To avoid fuel spill ing o r evaporating from the f uel
tank always close fuel cap proper ly and com ­
pletely.
A WARNING
Improper refueling or handling of fuel can
cause fire, explosion and severe b urns.
-
- Fuel is highly flammable an d can cause se­
vere burns and other injur ies .
- Failure to shut the engine off wh ile refuel ­
ing and/or to insert the pump nozz le fully
into the fuel filler neck could ca use fue l to
spray out of filler neck or to ove rflow. Fuel
spray and overflowing fue l can cause a fire.
- Never use a cellular telephone wh ile refuel­
ing. The electromagnetic radiation can
cause spa rks that can ignite f uel vapors and
cause a fire.
- Never get back into your vehicle while refu­
eling. If in except ional circumstances you
must get back in your vehicle while refuel­
ing, make certain that you close the door
and touch meta l to discha rge static ele ctric­
ity befo re touching the filler noz zle ag ain.
Fuel and R efueling
Stat ic elect ricity can cause sparks that can
ignite fue l vapors released during refueling.
- Never smo ke or have an open flame any ­
where in or near your vehicle when ref ueling
or filling a portable fuel container .
- For your safety, we strongly recommend
that you do not trave l with a po rtable fuel
container in your veh icle. The container, fu ll
or empty may leak and co uld cause a fire,
especially in a crash.
- If, under except ional circumstances, you
m ust transport a portable fuel container,
p lease observe the following:
- Never fill a portab le fue l conta iner while it
is anywhere in or on the vehicle (for exam­
ple, in the l uggage compa rtment, o r on
the trunk). Static electricity can build up
while filling and can ignite fuel vapors caus ing a f ire .
-Always place a portab le fue l conta iner on
the ground before fi lling .
-A lways keep the f iller nozzle comp lete ly
inside the portable container before and
during f il li ng.
- If filling a portable co nta iner made of
metal, the filler nozz le must always be in
contact with the container . This will he lp
prevent stat ic elec trici ty from discharging
and ca use a fire.
- Never spill fue l inside the vehicle o r lug­
gage compartment. F uel vapors a re highly
flammable.
- Always observe loca l and state/prov incial
l aws rega rding the use, storage a nd trans­
po rtation of fuel contai ners.
- Make ce rtain the f uel con tainer mee ts i n­
dust ry sta ndards (A NSI/ AS TM F852 -86).
(D Note
If any fuel has sp illed onto the car, it should
be removed immed iately to p revent damage
to the pa int.
@) For the sake of the environment
As soon as the correctly operated nozzle
switches off automatically for the first time,
189

Fuel and Refueling
the tank is full . Do not try to add more fuel
because fuel may spill out. In addition, the
expansion space in the fuel tank will be filled -
causing the fuel to overflow when it becomes
warm and pollute the environment.
(D Tips
- Running your engine while refuelling may
cause vapors to escape or even cause fuel to
sp ill out of the tank. This would then shut
off the fuel nozzle before the tank is full.
- Do not refuel your vehicle with the ignition
turned on. The fuel gauge may otherwise
not indicate the correct fuel level after refu­
elling .
- The fuel filler flap of your vehicle is not
l ocked when you lock the veh icle from the
inside .
Unlocking the fuel filler flap by hand
You con open the fuel filler flop by hand if the
power locking system should fail.
F ig. 156 luggage compartment: opening the side trim
F ig. 157 luggag e compartment: Emergency opening of
fuel filler flap
The emergency opening mechanism is located
behind the right side trim panel in the luggage
compa rtment.
190
"' a, st
-
" co
"'
Opening the side trim
.,. Insert a tool such as a screwdriver¢ page 225
or the eme rgency key into the right side of the
upper gap¢
fig. 156.
.,. Pry upward to release the trim.
Fuel filler door emergency release
.,. Loosen the st rap from its bracket and pull on it
¢
fig. 157. You can now open the fue l filler f lap
as usual
¢page 188.

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Checking and Filling Hood
Releasing and opening the engine hood
The engine hood is released from inside the vehi­
cle.
Fig. 158 Driver's side footwell: engine hood re lea se lever
Fig. 159 Release lever under the engine hood
Before opening the engine hood, make sure that
the windshield wipers are flat against the wind­
shield. Otherwise, they could damage the paint
on the hood.
.. With the driver's door open, pull the lever un­
der the instrument panel in the direction of the
arrow
¢ fig. 158.
.. Raise the hood slightly¢&.
.. Press the rocker switch under the hood upward
¢fig . 159. This releases the catch.
.. Open the hood.
A WARNING
Hot engine coolant can burn you.
- To reduce the risk of being burned, never
open the hood if you see or hear steam or
coolant escaping from the engine compart­
ment. Wait until no steam or coolant can be
Checking and Filling
seen or heard before carefully opening the
hood.
Closing the engine hood
.. Pull the hood down until the pressure from the
struts is reduced .
.,. Le t the hood
drop down and latch in place. Do
not try to push it shut;
it may fail to engage
¢&, .
A WARNING
A hood that is not completely latched could
fly up and block your view while driving.
- When you close the engine hood, check it to
make sure the safety catch has properly en­
gaged. The hood should be flush with the
surrounding vehicle body parts.
- If you notice while driving that the hood is
not secured properly, stop at once and close
it.
Working in the engine compartment
Be especially careful whenever you work in the
engine compartment.
-
Whenever you must perform any work in the
engine compartment, for example checking and
filling different fluids, there is a risk of injury, burns and accidents. To prevent personal injury
always observe the following WARNINGS. The
engine compartment of any vehicle is a hazard­
ous area
¢ .&. .
A WARNING
-~
To help avoid injury, before you check any­
thing under the hood:
- Turn off the engine.
- Remove the ignition key .
- Apply the parking brake.
- Move selector lever of automatic transmis-
sion to "P" (Park); put manual transmission
in Neutral.
-Always let the engine cool down. Hot com­
ponents will burn skin on contact.
191

Checking and Filling
-To reduce the risk of being burned, never
open the hood if you see or hear steam or
coolant escaping from the engine compart­
ment . Wait until no steam or coolant can be
seen or heard before carefully opening the hood.
- Keep children away from the engine com­ partment.
- Never spill fluids on hot engine compo­
nents. They can cause a fire.
- Never touch the radiator fan. The auxiliary
electric fan is temperature controlled and
can switch on suddenly .
- Never open the coolant reservoir cap when
the engine is still warm. The coolant system is pressurized and hot coolant could spray
out.
- Protect your face, hands and arm from
steam or hot engine coolant by placing a
thick rag over the cap when you open the coolant reservoir.
- Do not remove the engine cover under any
circumstances. This increases the risk of
burns.
- If work on the fuel system or the electrical
system is necessary:
- Always disconnect the battery.
- Never smoke or work near heaters or open
flames. Fluids in the engine compartment could start a fire.
- Keep an approved fire extinguisher imme­
diately available.
- To avoid electrical shock and personal injury
while the engine is running or being started,
never touch:
- Ignition cables
- Other components of the high voltage
electronic ignition system .
- If you must perform a check or repair with
the engine running:
- First, fully apply the parking brake, move
selector lever of automatic transmission
192
to "P" (Park); put manual transmission in
Neutral.
- Always use extreme caution to prevent
clothing, jewelry, or long hair from get­
ting caught in the radiator fan, V-belts or
other moving parts, or from contacting hot parts . Tie back hair before starting,
and do not wear clothing that will hang or
droop into the engine.
- Minimize exposure to emission and chemi­
cal hazards
c::> /.1. .
A WARNING
California Proposition 65 Warning:
- Engine exhaust, some of its constituents, and certain vehicle components contain or
emit chemicals known to the State of Cali­
fornia to cause cancer and birth defects and
reproductive harm . In addition, certain flu­
ids contained in vehicles and certain prod­
ucts of component wear contain or emit
chemicals known to the State of California
to cause cancer and birth defects or other
reproductive harm.
- Battery posts, terminals and related acces­
sories contain lead and lead compounds,
chemicals known to the State of California
to cause cancer and reproductive harms .
Wash hands after handling.
(D Note
When adding fluids, always make sure that
they are poured into the proper container or
filler opening, otherwise serious damage to
vehicle systems will occur.
@ For the sake of the environment
To detect leaks in time, inspect the vehicle
floor pan from underneath regularly . If you
see spots from oil or other vehicle fluids, have
your vehicle inspected by an authorized Audi
dealer.

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dealer to have the cause of your concern
properly diagnosed. Keep in mind that the
accurate measurement of oil consumption
requires great care and may take some
time. An authorized Audi dealer has instruc­
t ions about how to measure oil consump­
tion acc urately.
Checking the engine oil level
Fig. 1 61 MMI D is pl ay: O il leve l indicator
Read o il level
• Park yo ur vehicle so that it is horizonta lly level.
• Shut the engine off when it is at operat ing tem -
perature .
• Switch only the ignition back on.
• Wait approx . two minutes .
• Se lect: Funct ion button
~ IC ~A ~R~ I > Oil level. Or
• Se lect: Funct ion but ton
ICARI > Car systems *
contro l butto n > Servicing & che cks > Oil leve l.
• Read the o il level in the MMI* Disp lay
r:::>fig. 161. Add engine o il if the bar o f the oil
level indicator is nea r "m in"
r:::> page 195
Depending on t he way the ve hicl e is driven a nd
the operati ng cond itions, o il cons umption can be
up to a 1/2 quart per 600 mi les (0 .5 liter per
1,000 km). Cons umption may be highe r within
the first 3,000 miles (5,000 km).
@ Tips
T he oi l level indicator in the M MI* Disp lay is
only an information d isp lay . If the oil leve l is
too low, a minimum o il warning appears in
the instrument cluster . Add oi l
r=>page 195.
If the hood has been opened, the current oil
level is shown i n the instrument cluster the
next time the ignition is sw itched on.
Checking and Filling
~ Adding engine oil
Fi g. 162 En g in e compa rtment: Cover o n the o il filler neck
• Before you check anything in the engine com­
pa rtment,
always read and heed all WARN­
INGS
¢ .&. in Working in the engine compart­
ment on page 191.
• Shu t the eng ine off.
• Uns crew the cap
'e::1': to the engine oil f illing
hole
r:::> fig. 162, ¢page 193, fig . 160.
• Carefully top off with 0 .5 quarts (0 .5 liters) of
the approp riate oil
r=> poge 193.
• Check the oil level again after two minutes
r=>page 195, Checking the engine oil level.
• Top off the o il agai n, if necessary.
• Screw the cap back on the fil ling ho le.
A WARNING
-
- Wh ile topping off, the o il must not com e in
contact w ith hot engine parts - fi re hazard!
- The o il filler cap must be p roperly secured
to p reve nt o il from being sprayed on the h ot
engine and exha ust system whe n the e ng in e
is ru nning - fire haz ard!
- I f you r skin has come in cont act wi th the en­
g ine oil, yo u m ust s ubsequently cleanse i t
thoroug hly.
CJ) Note
- Check the oil level using the ra dio or MMI*.
If the message
Please reduce oil level ap­
pea rs, con tact your authori zed A udi dealer
or qualifie d workshop to have excess oi l ex­
tracted if necessary.
- Audi does not recommend the u se of oil
additives . They may damage the engine
and adve rsely affect your New Vehicle
Warranty.
195

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-To avoid being burned, do not spill anti­
freeze or coolant on the exhaust system or hot engine parts. Under certain condi­
tions, the ethylene glycol in engine cool­ ant can catch fire.
- Antifreeze is poisonous. Always store anti­
freeze in its original container and well out
of the reach of children.
- If you drain the coolant, it must be caught
and safely stored in a proper container
clearly marked "poison".
(D Note
-Do not add coolant if the expansion tank is
empty . Air could enter the cooling system
and damage the engine.
If this is the case,
do not continue driving. Seek professional
assistance.
- Coolant pollutes the environment and could
cause an engine fire. Excess coolant will be
forced out through the pressure relief valve
in the cap when the engine becomes hot.
-If, in an emergency, only water can be add­
ed, the correct ratio between water and an­
tifreeze c::>
page 196 must be restored as
soon as possible.
@) For the sake of the environment
Drained coolant should not be reused. Always
dispose of used coolant while observing all
environmental regulations.
Radiator fan
The radiator fan switches on automatically by it­
self.
The radiator fan is driven by the engine via the V­
belt . The viscous clutch regulates the speed of
the fan according to the temperature of the cool­
ant.
An auxiliary electric radiator fan* switches on and
off depending on coolant temperature and other
vehicle operating conditions.
After you switch the engine off, the auxiliary fan
can continue running for up to 10 minutes -even
Checking and Filling
with the ignition off. It can even switch on again
later by itself c::>
&, if
- the temperature of the engine coolant rises due
to the heat build-up from the engine in the en­
gine compartment, or
- the engine compartment heats up because the
vehicle is parked in intense sunlight.
A WARNING
-To reduce the risk of personal injury never
touch the radiator fan.
- The auxiliary electric fan is temperature
controlled and can switch on suddenly even
when the engine is not running.
- The auxiliary radiator fan switches on auto­
matically when the engine coolant reaches a
certain temperature and will continue to run
until the coolant temperature drops.
Brake fluid
Checking brake fluid level
The broke fluid level con be checked with o quick
glance .
Fig. 164 Engine compartmen t: Cover on the brake flui d
re servoir
Before you check anything in the engine compart ­
ment,
always read and heed all WARNINGS
c::> _.& in Working in the engine comportment on
page 191.
.,. Read the brake fluid level from the brake fluid
reservoir c::>fig.164,
c::>poge 193, fig .160 . The
brake fluid level must be between the "MIN"
and "MAX" markings.
199

.... N
0 I-­co .... .... Disconnecting the battery terminals
Some vehicle func tion s (p ower w indow reg ula­
tors, for example) are lost i f th e battery termi ­
na ls are d isconnected. These functions have to be
relearned afte r the battery termina ls are con­
nected aga in. To prevent th is, the batte ry shou ld
only be disconnected from the vehicle e lectr ica l
system w hen abso lute ly necessary for repairs.
Vehicles not driven for long periods
If yo u do not drive you r vehicle over a period of
seve ral days or weeks, e lectrical components a re
g radually c ut back or sw itched off. This reduces
e nergy consumption and ma inta ins starting ca ­
pability over a longer pe riod
c:> page 175 .
Some of the conven ience f unctions may not ope r­
ate, s uch as the inte rior lights or the power seat
ad justment. The convenience functions will be
ava ila ble aga in whe n you tu rn o n the ignition and
start the engine .
Winter operation
During the winter months, battery capacity tends
to dec rease as temperatu res dr op. This is be­
cause more power is also consumed wh ile start ­
in g, and the head lights , rear wi ndow defogge r,
etc., are used more of ten .
Avoid un necessa ry power consumption, part icu­
l arly in city traffic or when t rave ling on ly short
d ista nces . Let your authorized Audi dealer check
the capaci ty of the vehicle battery be fore w inte r
sets in
r=;, pag e 202. A well cha rged batt ery w ill
n o t onl y preven t st arti ng p roble ms w hen the
wea ther is cold, but will also last l on ger .
(D Tips
If your v ehicle is left stand ing fo r se ve ral
wee ks at extre mely low tem per at ures, the ve­
hicle b attery sh ould be re moved and stor ed
w here it will not free ze . Th is will preve nt i t
from being dama ged and hav ing to be re ­
placed .
Checking and Filling
Working on the battery
Be especially careful when working on or near
the battery.
The battery is located in the luggage compart ­
ment under the floor. Befo re you check anything
i n the luggage compart ment ,
read and heed all
WARNINGS
c:> &_ .
Always heed the safety warnings , when working
o n the veh icle batte ry or t he ve hicle elec trical
system to prevent in jury .
The following WARNINGS are very important
when working on the battery :
Always heed the following WARNING SYM-
BOLS and safety precautions when wo rking on
the battery.
®
Always wear eye protection.
A
Battery acid contains sulfuric acid. Al-
ways wear gloves and eye protection.
@
No
- sparks
- flames
- smoking.
~
When a battery is charged , it produces
hydrogen gas which is explosive and
could cause personal injury.
®
Always keep the battery well out of reach
of children.
A WARNING .....__ -
Wheneve r working on t he battery or on the
e lectr ica l system, the re is the r isk of injury,
accide nt a nd eve n fire. Read and he ed the fol­
l ow ing W AR NIN GS:
- Always wear eye protection. Do not let bat­
tery acid or any l ead particles ge t on you r
skin o r clothing. Shield yo ur eyes. E xplosiv e
g ases can ca use b lindne ss or other in jury.
- Ba tte ry acid contai ns sulfur ic acid. Sulfu ric
acid can ca use blindness and s evere burns.
- Always wea r gloves and eye protection . Do
n ot tilt t he batte ry because aci d could lea k
out of the ventilation openings. ""
201

Checking and Filling
-If you get batt ery acid in your eyes or on
your skin, immediately rinse with cold wa ­
ter for several minutes and get medical at­
tention .
- If you should ingest any battery acid, seek
medical attention immediately.
- Do not expose the battery to an open flame, electric sparks or an open light .
- Do not smoke.
- Do not interchange the positive and nega-
tive cables.
- When working on the battery, be sure not to short-circuit the terminals with tools or oth­
er metal objects. This would cause the bat ­
tery to heat up very quickly, which could lead to damage or explosion and personal
injury.
- When a battery is charged, it produces hy­
drogen gas which is explosive and could
cause personal injury.
- Always keep the battery well out of the
reach of children.
- Before work is done on the electrical sys­
tem, disconnect the nega tive ground cable .
- Before performing any work on the electri­ cal system, switch off the engine and igni­
tion as well as any electrical equipment. The negative cable on the battery must be dis­
connected. If you are just going to replace a
light bulb, then it is enough to switch off
the lights.
- Before disconnecting the battery, sw itch off
the anti-theft alarm system! Otherwise you
will set off the alarm.
- When disconnecting the battery, first dis­
connect the negative cable and then the
positive cable.
- Before reconnecting the battery, make sure
all electrical consumers are switched off.
Reconnect the positive cable first and then
the negative cable. Never interchange the
cabl es - this could start a fire!
- Never charge a frozen or a thawed-out bat­
tery . It could explode! If a battery has fro­
zen, then it must be replaced. A discharged
battery can freeze over at 32°F (0°C).
- Make sure the vent hose is always attached
to the opening on the side of the battery.
202
- Never use batteries which are damaged .
There is the danger of an explosion! Always
replace a damaged battery.
A WARNING
California Proposition 65 Warning:
- Battery posts, terminals and related acces­
sories contain lead and lead compounds,
chemicals known to the State of California
to cause cancer and reproductive problems.
Wash hands after handling .
(D Note
- Do not disconnect the vehicle battery when
the ignition is switched on or when the en­
gine is running, otherwise, you will damage
electronic components in the electrical sys­
tem .
-If your vehicle is going to stand for a long
period of time without being driven, protect
the battery from "freezing" , otherwise it
will be damaged and will then have to be re­
placed.
Battery charging
Starting the engine requires a well charged bat­ tery .
Fig. 165 En g in e compar tment : Co nnectors for charger and
jumper cab les
Always read and heed all WARNINGS below
9 A and ¢ A in Working on the battery on
page 201.
.,. Turn off the ignition and all electrical consum­
ers.
.,. Make sure the area is well ventilated when you
charge the battery.
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