AUDI A6 1995 C5 / 2.G 01E Transmission Bearing House And Torsen Differential Owner's Manual

AUDI A6 1995 C5 / 2.G 01E Transmission Bearing House And Torsen Differential Owner's Manual A6 1995 C5 / 2.G AUDI AUDI https://www.carmanualsonline.info/img/6/1284/w960_1284-0.png AUDI A6 1995 C5 / 2.G 01E Transmission Bearing House And Torsen Differential Owner's Manual
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Page 21 of 38

AUDI A6 1995 C5 / 2.G 01E Transmission Bearing House And Torsen Differential Owners Manual 34-72
 
    
-  Slide inner race (arrow -C-) for cylinder roller bearing onto main shaft at 
flange for end cover (clearance fit). 
-  Fit circlip (arrow -B-) using right-angled circlip pliers.
    
-

Page 22 of 38

AUDI A6 1995 C5 / 2.G 01E Transmission Bearing House And Torsen Differential Owners Manual 34-73
 
    
-  Slide follower -A- for 1st and 2nd gear onto selector rod and secure 
with circlips. 
-  Oil all bearings of input shaft and drive pinion/hollow shaft in 
transmission housing and bear

Page 23 of 38

AUDI A6 1995 C5 / 2.G 01E Transmission Bearing House And Torsen Differential Owners Manual 34-74
      
-  Drive in 2 dowel sleeves for bearing 
flange/transmission housing. 
     
-  Tighten 12 bolts using diagonal sequence to 25 
Nm. 
    
Note:  -  Screw in locking bolts for selector rod

Page 24 of 38

AUDI A6 1995 C5 / 2.G 01E Transmission Bearing House And Torsen Differential Owners Manual 34-75
 
    
-  Fit thrust washer (arrow -A-) for needle bearing for 6th speed gear.
   Installation position: shoulder towards circlip (arrow -B-), smooth 
contact surface to shaft end 
-  Oil needle

Page 25 of 38

AUDI A6 1995 C5 / 2.G 01E Transmission Bearing House And Torsen Differential Owners Manual 34-76
 
    
Installation position of synchro-hub for 5th and 6th gear:  
Side with projecting face (arrow -1-) faces shaft end The oil drilling of the input shaft (arrow -2-) and the oil groove of th

Page 26 of 38

AUDI A6 1995 C5 / 2.G 01E Transmission Bearing House And Torsen Differential Owners Manual 34-77
 
    
Note:  -  Line up markings (arrow -3-) on paired synchro-hub -A- and locking 
collar for 5th and 6th gear (arrow -1-). 
-  Fit locking collar (arrow -1-) with selector fork (arrow -2-) on

Page 27 of 38

AUDI A6 1995 C5 / 2.G 01E Transmission Bearing House And Torsen Differential Owners Manual 34-78
       Re-determining shim for 5th speed gear:  
    
 Parts catalog   
The following shims are available:  -  Fit spacer sleeve -A- (length 39.6 mm) onto hollow shaft. 
-  When fitting circlip,

Page 28 of 38

AUDI A6 1995 C5 / 2.G 01E Transmission Bearing House And Torsen Differential Owners Manual 34-79
 
    
-  Fit shim selected (arrow) onto hollow shaft. 
    
- 
Heat 5th speed gear to approx. 120 C, fit and drive onto stop free of 
play.  
Installation position: shoulder toward spacer sleev

Page 29 of 38

AUDI A6 1995 C5 / 2.G 01E Transmission Bearing House And Torsen Differential Owners Manual 34-80
 
    
Re-determining circlip for 5th speed gear:   
 Parts catalog   
The following circlips are available:  -  Determine thickest circlip that can still just be fitted.
-  Determine circlip fr

Page 30 of 38

AUDI A6 1995 C5 / 2.G 01E Transmission Bearing House And Torsen Differential Owners Manual 34-81
 
    
-  Drive on inner race for 5th speed sliding gear free of axial play. 
-  Oil needle bearing with gear oil and fit.
-  Place synchro-ring for 5th gear in locking collar.
-  Slide on 5th s
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