AUDI A6 1995 C5 / 2.G 01E Transmission Bearing House And Torsen Differential Workshop Manual

AUDI A6 1995 C5 / 2.G 01E Transmission Bearing House And Torsen Differential Workshop Manual https://www.carmanualsonline.info/img/6/1284/w960_1284-0.png AUDI A6 1995 C5 / 2.G 01E Transmission Bearing House And Torsen Differential Workshop Manual

Page 1 of 38

AUDI A6 1995 C5 / 2.G 01E Transmission Bearing House And Torsen Differential Workshop Manual 34-54
 
     
Bearing housing, Torsen 
differential, end cover, internal 
selector mechanism, input 
shaft, drive pinion and hollow 
shaft, removing and installing 
(assembly sequence) 
     
Special

Page 2 of 38

AUDI A6 1995 C5 / 2.G 01E Transmission Bearing House And Torsen Differential Workshop Manual      
Drift 3121 
     Internal puller 3275
     Pressing tool 3276
Pa
ge 2 of 38 Bearin
g housin
g, Torsen differential, end cover, internal selector mechanism, in
put shaft, drive 
pinion and hollow

Page 3 of 38

AUDI A6 1995 C5 / 2.G 01E Transmission Bearing House And Torsen Differential Workshop Manual 34-55
      
Thrust plate VW 402
     Press tool VW 407
     Press tool VW 412
     Tube VW 415a
     Thrust plate VW 447h
     Thrust pad VW 454
     Extractor lever VW 681
     Extension piece 30-23

Page 4 of 38

AUDI A6 1995 C5 / 2.G 01E Transmission Bearing House And Torsen Differential Workshop Manual 34-56
      
Removing  
    
-  Secure transmission on engine and transmission support VW 540.
-  Place drip tray V.A.G 1306 underneath and drain transmission oil (2 oil 
drain plugs). 
-  Remove rele

Page 5 of 38

AUDI A6 1995 C5 / 2.G 01E Transmission Bearing House And Torsen Differential Workshop Manual 34-57
 
    
When pulling off, bearing housing is pressed slightly off end cover by 
spring -A-.   
-  Note position of spring plate -C- when removing bearing housing.
 
Outer diameter (concave side)

Page 6 of 38

AUDI A6 1995 C5 / 2.G 01E Transmission Bearing House And Torsen Differential Workshop Manual 34-58
 
    
-  Pull oil collector out of end cover (arrow) until it moves freely.
    
-  Swing oil collector (arrow) down and guide out through hole in end 
cover. 
-  Remove oil collector. 
Pa
ge 6

Page 7 of 38

AUDI A6 1995 C5 / 2.G 01E Transmission Bearing House And Torsen Differential Workshop Manual 34-59
 
    
-  Remove locking bolts -A- for selector shaft from transmission housing.
-  Mark installation positions of aluminium bolts and steel bolts; do not 
interchange. 
-  Remove 3 bolts -B- fo

Page 8 of 38

AUDI A6 1995 C5 / 2.G 01E Transmission Bearing House And Torsen Differential Workshop Manual 34-60
 
    
-  Loosen and unscrew multi-point socket head bolt (arrow -B-) in input 
shaft through hole (arrow -A-) in end cover. 
-  Remove 2 securing bolts (arrow -C-) for end cover for transmissio

Page 9 of 38

AUDI A6 1995 C5 / 2.G 01E Transmission Bearing House And Torsen Differential Workshop Manual 34-61
 
    
Note:  
The internal extractor 3275 grips the circumferential groove of the inner 
race (arrow) during the pulling operation.  -  Pull 2nd inner race for ball bearing for input shaft from

Page 10 of 38

AUDI A6 1995 C5 / 2.G 01E Transmission Bearing House And Torsen Differential Workshop Manual 34-62
 
    
Note:  
Use only hex bolt of tensioning sleeve 3116, length 50 mm.   -  Pull off 5th speed gear, to do this, block hollow shaft by engaging 2 
gears  Page 34
-59
 . 
C - Two arm puller, e
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