AUDI A6 1995 C5 / 2.G 01E Transmission Final Drive Differential Assembly Workshop Manual

AUDI A6 1995 C5 / 2.G 01E Transmission Final Drive Differential Assembly Workshop Manual A6 1995 C5 / 2.G AUDI AUDI https://www.carmanualsonline.info/img/6/1293/w960_1293-0.png AUDI A6 1995 C5 / 2.G 01E Transmission Final Drive Differential Assembly Workshop Manual

Page 1 of 15

AUDI A6 1995 C5 / 2.G 01E Transmission Final Drive Differential Assembly Workshop Manual 39-120
 
     
Differential, disassembling 
and assembling 
     
Special tools, testers and auxiliary items  
     
Drift VW 295 
     Press plate VW 401
     Press plate VW 402
     Press tool VW 40

Page 2 of 15

AUDI A6 1995 C5 / 2.G 01E Transmission Final Drive Differential Assembly Workshop Manual Drift 3138 
     Tapered roller bearing puller V.A.G 1582 and 
V.A.G 1582/6 
     Two-arm puller Kukko 44/2
Pa
ge 2 of 15 Differential, disassemblin
g and assemblin
g
11/19/2002 htt
p://127.0.0.1:8080

Page 3 of 15

AUDI A6 1995 C5 / 2.G 01E Transmission Final Drive Differential Assembly Workshop Manual 39-121
 
  
Note: 
 
General repair instructions   Page 00
-11
 .
 Replace both tapered roller bearings of the 
differential together. Use same make if possible.
 Adjustments are required when replaci

Page 4 of 15

AUDI A6 1995 C5 / 2.G 01E Transmission Final Drive Differential Assembly Workshop Manual 39-122
 
  
 Parts catalog    4 - 
Shim "S2" 
Note thicknessAdjustment overview   Page 39
-150
5 - 
Outer race for small tapered roller bearing 
1) Knocking out   Fig. 1Pressing in   Fig. 2
6 - 
Inner

Page 5 of 15

AUDI A6 1995 C5 / 2.G 01E Transmission Final Drive Differential Assembly Workshop Manual 39-123
 
  
 Parts catalog    8 - 
Differential housing 
1) 
9 - 
Ring gear 
1) 
Paired with drive pinion (final drive set)Select correct version according to code 
letters Drive off housing with a pu

Page 6 of 15

AUDI A6 1995 C5 / 2.G 01E Transmission Final Drive Differential Assembly Workshop Manual 39-124
 
  
12 - 
Outer race for large tapered roller bearing 
1) Driving out   Fig. 7Pressing in   Fig. 8
13 - 
Shim "S1" 
Note thicknessAdjustment overview   Page 39
-150
14 - 
Threaded piece 
15 -

Page 7 of 15

AUDI A6 1995 C5 / 2.G 01E Transmission Final Drive Differential Assembly Workshop Manual 39-125
 
  
17 - 
Planet pinion axis shaft 
Knock out with driftDrive in carefully so that the thrust washers 
are not damaged Secure with spring pin - 10 -
18 - 
Shim Re-determining thickness   Fig.

Page 8 of 15

AUDI A6 1995 C5 / 2.G 01E Transmission Final Drive Differential Assembly Workshop Manual 39-126
 
    
Fig. 1  Knocking outer race of small tapered roller bearing out of 
housing 
-  After removing check shims for damage.
    
Fig. 2  Pressing outer race of small tapered roller bearing in

Page 9 of 15

AUDI A6 1995 C5 / 2.G 01E Transmission Final Drive Differential Assembly Workshop Manual 39-127
 
    
Fig. 3  Pulling off inner race for small tapered roller bearing
A - Two arm puller, e.g. Kukko 44/2
Pa
ge 9 of 15 Differential, disassemblin
g and assemblin
g
11/19/2002 htt
p://127.0.0.

Page 10 of 15

AUDI A6 1995 C5 / 2.G 01E Transmission Final Drive Differential Assembly Workshop Manual 39-128
 
    
CAUTION! 
Wear protective gloves.  Fig. 4  Pressing on inner race for small tapered roller bearing
- 
Heat bearing to approx. 100 C, fit in position and press home.
    
Fig. 5  Pulling
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