AUDI A6 1995 C5 / 2.G 01E Transmission Input Shaft Assembly Workshop Manual

AUDI A6 1995 C5 / 2.G 01E Transmission Input Shaft Assembly Workshop Manual A6 1995 C5 / 2.G AUDI AUDI https://www.carmanualsonline.info/img/6/1311/w960_1311-0.png AUDI A6 1995 C5 / 2.G 01E Transmission Input Shaft Assembly Workshop Manual

Page 1 of 12

AUDI A6 1995 C5 / 2.G 01E Transmission Input Shaft Assembly Workshop Manual 35-1
 
     
Input shaft, disassembling 
and assembling 
     
Special tools, testers and auxiliary items 
required:  
     
Thrust plate VW 401
     Press tool VW 412
     Tube VW 519 
     Feeler ga

Page 2 of 12

AUDI A6 1995 C5 / 2.G 01E Transmission Input Shaft Assembly Workshop Manual 35-2
 
  
Note:  
When installing new gears   Page 00
-3 , Technical 
data 
1 - 
Gearbox housing 
Servicing  Page 34
-127
2 - 
Circlip 
3 - 
Thrust washer 
4 - 
Needle bearing for 4th gear 
Mark befor

Page 3 of 12

AUDI A6 1995 C5 / 2.G 01E Transmission Input Shaft Assembly Workshop Manual 35-3
 
  
6 - 
Synchro-ring for 4th gear 
Check for wear   Fig. 2
7 - 
Locking collar 
Paired with synchro-hubMark before removing   Page 34
-63
8 - 
Circlip 
Re-determine thickness when replacing 
sy

Page 4 of 12

AUDI A6 1995 C5 / 2.G 01E Transmission Input Shaft Assembly Workshop Manual 35-4
 
  
10 - 
Synchro-ring for 3rd gear 
Coated with molybdenumCheck for wear   Fig. 2
11 - 
3rd speed sliding gear 
Before installing, insert spring   Fig. 1After pressing on -item 9 -, check axial

Page 5 of 12

AUDI A6 1995 C5 / 2.G 01E Transmission Input Shaft Assembly Workshop Manual 35-5
 
  
14 - 
Spring pin 
Drive in when replacing input shaft   Fig. 7 
15 - 
Bearing plate 
Servicing  Page 34
-112
16 - 
Inner race for cylinder roller bearing 
Take off and fit by hand
17 - 
Circ

Page 6 of 12

AUDI A6 1995 C5 / 2.G 01E Transmission Input Shaft Assembly Workshop Manual 35-6
 
  
19 - 
Needle bearing for 6th gear 
Oil with gear oil before installing
20 - 
6th speed sliding gear Before installing, insert spring   Fig. 1After installing, check axial clearance with 
a f

Page 7 of 12

AUDI A6 1995 C5 / 2.G 01E Transmission Input Shaft Assembly Workshop Manual 35-7
 
  
23 - 
Locking collar 
Paired with synchro-hubMark before removing   Page 34
-63
24 - 
Synchro-ring for 5th gear 
Checking for wear   Fig. 2
25 - 
5th speed sliding gear 
Before installing, i

Page 8 of 12

AUDI A6 1995 C5 / 2.G 01E Transmission Input Shaft Assembly Workshop Manual 35-8
 
  
27 - 
Needle bearing for 5th gear 
Oil with gear oil before installing
28 - 
1st inner race for tapered roller bearing 
for input shaft Pulling off   Page 34
-61
Driving on   Page 34
-81
29

Page 9 of 12

AUDI A6 1995 C5 / 2.G 01E Transmission Input Shaft Assembly Workshop Manual 35-9
 
    
Fig. 1  Inserting spring in sliding gear
-  Insert spring (arrow) in sliding gear, hook angled end into hole.
    
Fig. 2  Checking synchro-ring for wear
-  Press synchro-ring into locking

Page 10 of 12

AUDI A6 1995 C5 / 2.G 01E Transmission Input Shaft Assembly Workshop Manual 35-10
 
    
Note:  
Note installation position when pressing on   Fig. 5
 . 
Note:  
The opening of the circlip must align with the groove in the synchro-hub. 
 Parts catalog   
Circlips available
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