AUDI A6 1996 C5 / 2.G ATQ Engine Motronic Injection System Servicing Repair Manual

24-51

Function test of Fuel Pump (FP) relay

- Remove driver-side storage compartment.

Repair Manual, Body
-Interior, Repair Group
68; Instrument Panel; Removing Driver
-Side
Storage Compartment


- Connect VAS5051 tester or VAG1551 scan tool
and select the control module for engine
electronics using "address word" 01 Page 01
-
9 .

Ignition must remain switched on for this.

- Initiate output Diagnostic Test Mode Page 01
-
56
and activate Evaporative Emission (EVAP)
canister purge regulator valve -N80-.

A - If relay does not trigger:
Fuel Pump (FP) relay (at position 4 of central electrics in driver's
footwell, left) must trigger and Fuel Pump (FP) must run.
- Check voltage supply of Fuel Pump (FP) relay Page 24
-52
.
- Checking activation of Fuel Pump (FP) relay Page 24
-52
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B - If relay triggers, but Fuel Pump (FP) does not
run:

- Check voltage supply for Fuel Pump (FP) and
components (via Fuel Pump -FP- relay) Page
24
-54
.

Check voltage supply of Fuel Pump (FP)
relay

- Remove Fuel Pump (FP) relay.

If specified value is not obtained:
Checking activation of Fuel Pump (FP) relay - Connect multimeter to terminal 17 of relay socket and Ground (GND)
for voltage measurement.

Specification: approx. battery voltage
- Replace central electrics.
- Switch ignition off.
- Connect VAG1598/31 test box at wiring harness to ECM, do not
connect ECM Page 24
-17
.
- Bridge terminals 1 and 65 at test box using wires from VAG1594A
adapter test kit.
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If relay triggers now, but didn't during output DTM:
If relay does not trigger:
Fuel Pump (FP) relay (at position 4 of central electrics in driver's
footwell, left) must trigger.
- Replace Engine Control Module (ECM) Page 24
-21
.
- Remove cable bridge.
- Remove Fuel Pump (FP) relay.

If specified value is not obtained:
Electrical Wiring Diagrams, Troubleshooting & Component Locations
binder - Connect multimeter to terminal 19 of relay socket and Ground (GND)
for voltage measurement.

Specification: approx. battery voltage
- Check wire connections.
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24-54
If specified value is obtained:

If no malfunctions are detected:
Check voltage supply for Fuel Pump (FP) and components - Check the following wire connection for open circuit and short circuit to
Ground (GND) and B+:
Central electric
in driver-side footwell, left, position 4
Terminal
VAG1598/31 test box


Socket
16 65
- Repair open circuit or short circuit if necessary.
- Replace Fuel Pump (FP) relay -J17-.
- Re-connect Engine Control Module (ECM).

- Remove fuses S228, S229, and S234 (positions 28, 29, and S234)
from fuse holder.
- Initiate output Diagnostic Test Mode Page 01
-56
and activate
Evaporative Emission (EVAP) canister purge regulator valve -N80-.
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- Connect multimeter for voltage measurement to
Ground (GND) and to one terminal of the
following fuses in the fuse holder.

Fuse
Specified value at one of the
terminals
S228 approx. battery voltage
S229 approx. battery voltage
S234 approx. battery voltage
If specified values are not obtained:

- Repeat test at another terminal of fuse socket.
If specified values are not obtained again:

- Check wire connections.

Electrical Wiring Diagrams, Troubleshooting &
Component Locations binder If no malfunctions are detected:

- Replace Fuel Pump (FP) relay -J17-.

- Re-insert the fuses.
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Mass Air Flow (MAF) sensor -G70-,
checking

Special Tools and Equipment

VAG1526A
VAG1594A
VAG1598/31
VAS5051 with VAG5051/1
- or
VAG1551 with VAG1551/3B
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Test requirements:

Coolant Temperature at least 80 C.

Electrical consumers switched off (radiator
fan must NOT run during test).
A/C switched off.
Fuse for Mass Air Flow (MAF) sensor OK

Electrical Wiring Diagrams, Troubleshooting &
Component Locations binder

Checking function

- Connect VAS5051 tester or VAG1551 scan tool
and select the control module for engine
electronics using "address word" 01 Page 01
-
9 .

Engine must run at idle for this.Rapid data transfer
HELP
Select function XX

When indicated on display:
-
Press buttons -0- and -4- to select "Initiate basic setting" and press -Q-
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Note:
During basic setting, the Evaporative Emission (EVAP) canister purge
regulator valve (EVAP valve -N80-) is closed and the A/C compressor is
switched off button to confirm input.
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Basic Settin
g
Q
Input display group number XXX

When indicated on display:
- Press buttons -0-, -0- and -2- to select "display group number 002" and press -Q-
button to confirm input.
System in Basic Setting 2
1
2
3
4

When indicated on display:
- Check specified values for load detection in display fields 3 and 4.

Display fields

1 2 3 4
Display group 002: Air mass taken in with engine at idle and operating temperature
Display xxx /min xx.x %
x.x ms
xxx.x g/s
Indicated Engine speed
(RPM) Load
mean injection time
Air mass
Functional
range 630 to 6800
RPM 12 to 100
% 1.0 to 20.0 ms
1.0 to 150 g/s
Specified
value 720 to 820
RPM
1)
630 to 730
RPM2) 12.0 to
26.0 % 1.0 to 4.0 ms
1.0 to 5.0 g/s
Notes --- ---
If specified value is not obtained:
Evaluation display field 3 Page 24
-
59

If specified value is not obtained:
Evaluation display field 4 Page 24
-
60

1) Front Wheel Drive Vehicles
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2) All-Wheel Drive Vehicles
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