AUDI A6 1997 C5 / 2.G 01E Transmission Assembly Workshop Manual

AUDI A6 1997 C5 / 2.G 01E Transmission Assembly Workshop Manual https://www.carmanualsonline.info/img/6/1283/w960_1283-0.png AUDI A6 1997 C5 / 2.G 01E Transmission Assembly Workshop Manual

Page 1 of 14

AUDI A6 1997 C5 / 2.G 01E Transmission Assembly Workshop Manual 34-40
 
  
Transmission, disassembling 
and assembling  Assembly sequence   Page 34
-54
 .  
1 - 
Bearing housing, Torsen differential and 
end cover 
Removing and installing   Page 34
-41
2 - 
Gear c

Page 2 of 14

AUDI A6 1997 C5 / 2.G 01E Transmission Assembly Workshop Manual 34-41
 
  
Bearing housing, Torsen differential and 
end cover, removing and installing
 
1 - 
Bearing housing 
Disassembling and assembling   Page 34
-89
 
2 - 
Bolt, 25 Nm 
Qty. 6
3 - 
Dished spring

Page 3 of 14

AUDI A6 1997 C5 / 2.G 01E Transmission Assembly Workshop Manual 34-42
 
  
6 - 
Multi-point socket head bolt, 150 Nm 
Removing  Page 34
-60
Installing  Page 34
-83
7 - 
2nd inner race for tapered roller bearing 
for input shaft 
Removing  Page 34
-61
Installing  P

Page 4 of 14

AUDI A6 1997 C5 / 2.G 01E Transmission Assembly Workshop Manual 34-43
 
  
12 - 
Gasket 
Replace
13 - 
Dowel sleeve Qty. 2
14 - 
Gear cluster Removing and installing   Page 34
-18
15 - 
Oil drain plug - 40 Nm 
16 - 
Magnet 
Qty. 2Clean
17 - 
Support plate Installa

Page 5 of 14

AUDI A6 1997 C5 / 2.G 01E Transmission Assembly Workshop Manual 34-44
 
  
Gear cluster and selector shaft, removing 
and installing
 
1 - 
5th and 6th gear 
Gear cluster remains flanged to 
transmission housing Removing and installing   Page 34
-47
2 - 
Bearing p

Page 6 of 14

AUDI A6 1997 C5 / 2.G 01E Transmission Assembly Workshop Manual 34-45
 
  
4 - 
Cover for selector shaft 
Removing  Page 34
-59
Installing  Page 34
-85
5 - 
Selector shaft complete 
Removing  Page 34
-59
Installing  Page 34
-85
Disassembling and assembling   Page

Page 7 of 14

AUDI A6 1997 C5 / 2.G 01E Transmission Assembly Workshop Manual 34-46
 
  
9 - 
Differential 
Removing and installing   Page 39
-15
10 - 
Oil drain plug, 40 Nm 
11 - 
Dowel sleeves 
Qty. 2
12 - 
Bolt, 25 Nm Qty. 12
Pa
ge 7 of 14 Transmission, disassemblin
g and as

Page 8 of 14

AUDI A6 1997 C5 / 2.G 01E Transmission Assembly Workshop Manual 34-47
 
  
5th and 6th gear, removing and installing
 
1 - 
1st inner race for tapered roller bearing 
for input shaft 
Pulling off   Page 34
-61
Installing  Page 34
-81
2 - 
Needle bearing for 5th ge

Page 9 of 14

AUDI A6 1997 C5 / 2.G 01E Transmission Assembly Workshop Manual 34-48
 
  
6 - 
Follower 
Only replace complete with selector rod for 
5th and 6th gear - 8 - Pulling off   Page 34
-63
Fitting  Page 34
-77
7 - 
Selector fork for 5th and 6th gear 
Can be replaced in

Page 10 of 14

AUDI A6 1997 C5 / 2.G 01E Transmission Assembly Workshop Manual 34-49
 
  
10 - 
Circlip 
Re-determining  Page 34
-80
11 - 
5th speed gear 
Pulling off   Page 34
-62
Pressing on   Page 34
-79
12 - 
6th speed sliding gear 
Pull off together with synchro-hub and 
in
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