AUDI A6 1997 C5 / 2.G 01E Transmission Clutch Service Workshop Manual

AUDI A6 1997 C5 / 2.G 01E Transmission Clutch Service Workshop Manual https://www.carmanualsonline.info/img/6/1289/w960_1289-0.png AUDI A6 1997 C5 / 2.G 01E Transmission Clutch Service Workshop Manual

Page 1 of 10

AUDI A6 1997 C5 / 2.G 01E Transmission Clutch Service Workshop Manual 30-36
 
     
Clutch, servicing 
     
Special tools, testers and auxiliary items 
required  
    
Flywheel retainer 10-201
    
Thrust pad 3062
Pa
ge 1 of 10 Clutch, servicin
g
11/19/2002 htt
p://127

Page 2 of 10

AUDI A6 1997 C5 / 2.G 01E Transmission Clutch Service Workshop Manual 30-37
 
    
Notes: 
 Parts catalog   
Centering mandrel 3176 Grease G 000 100Observe general repair notes   Page 00
-11
 .
For vehicles with V6 2.7 L-Biturbo engine, a SAC-clutch plate (self 
adjusti

Page 3 of 10

AUDI A6 1997 C5 / 2.G 01E Transmission Clutch Service Workshop Manual 30-38
 
  
Clutch (SAC pressure plate) for vehicles 
with 6-cylinder 2.7 liter bi-turbo engine
 
Before working on the clutch, the transmission must 
be removed   Page 34
-18
 .  
 Repair Manual, 2.7

Page 4 of 10

AUDI A6 1997 C5 / 2.G 01E Transmission Clutch Service Workshop Manual 30-39
 
  
 Repair Manual, 2.7 Liter V6 5V BiTurbo Engine 
Mechanical, Engine Code(s): APB, Repair Group 13
   2 - 
Bolt 
Vehicles with dual-mass flywheel: tighten 
bolt to 60 Nm, then turn a further

Page 5 of 10

AUDI A6 1997 C5 / 2.G 01E Transmission Clutch Service Workshop Manual 30-40
 
  
 Repair Manual, 2.7 Liter V6 5V BiTurbo Engine 
Mechanical, Engine Code(s): APB, Repair Group 13
   4 - 
SAC pressure plate 
Removing and installing   Page 30
-45
Resetting adjuster ring

Page 6 of 10

AUDI A6 1997 C5 / 2.G 01E Transmission Clutch Service Workshop Manual 30-41
 
    
Note:  
In case of repair, always allocate clutch pressure plate and clutch disc to 
engine code according to to parts catalog.  Fig. 1  Checking ends of diaphragm springs
Wear up to half

Page 7 of 10

AUDI A6 1997 C5 / 2.G 01E Transmission Clutch Service Workshop Manual 30-42
      
Adjuster ring in SAC clutch pressure 
plate, resetting
 
     
"SAC" stands for Self-Adjusting-Clutch
     When fitting a new clutch plate together with a 
used SAC pressure plate, the ad

Page 8 of 10

AUDI A6 1997 C5 / 2.G 01E Transmission Clutch Service Workshop Manual 30-43
 
    
- 
Insert 3 securing bolts -A- into mounting holes on pressure plate, 120  
from each other (1/3 turn), as shown in illustration. -  Thread 3 nuts -B- (M8) onto bolts -A- and tighten nuts

Page 9 of 10

AUDI A6 1997 C5 / 2.G 01E Transmission Clutch Service Workshop Manual 30-44
 
  
Do not use force when performing the following 
steps, otherwise the forks on the adjuster ring 
can break off. 
-  Apply two screwdrivers to forks on adjuster ring. 
Use press to compress

Page 10 of 10

AUDI A6 1997 C5 / 2.G 01E Transmission Clutch Service Workshop Manual 30-45
 
    
Removing and installing clutch with SAC pressure plate  
Note: 
The adjuster ring in the SAC pressure plate has to be reset (   Page 30
-42
 ) before assembly when replacing the clutch pl