AUDI A6 1997 C5 / 2.G 01V Transmission Rear Differential Assembly Workshop Manual
Manufacturer: AUDI, Model Year: 1997, Model line: A6, Model: AUDI A6 1997 C5 / 2.GPages: 16, PDF Size: 0.35 MB
Page 1 of 16
![AUDI A6 1997 C5 / 2.G 01V Transmission Rear Differential Assembly Workshop Manual 39-136
Differential, disassembling and
assembling Special tools and equipment
VW295 needle bearing drift
VW401 thrust plate
VW402 thrust plate
VW407 punch
VW408A punch
VW412 punch
Pa
ge AUDI A6 1997 C5 / 2.G 01V Transmission Rear Differential Assembly Workshop Manual 39-136
Differential, disassembling and
assembling Special tools and equipment
VW295 needle bearing drift
VW401 thrust plate
VW402 thrust plate
VW407 punch
VW408A punch
VW412 punch
Pa
ge](/img/6/1201/w960_1201-0.png)
39-136
Differential, disassembling and
assembling Special tools and equipment
VW295 needle bearing drift
VW401 thrust plate
VW402 thrust plate
VW407 punch
VW408A punch
VW412 punch
Pa
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g and assemblin
g
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yp
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Page 2 of 16
![AUDI A6 1997 C5 / 2.G 01V Transmission Rear Differential Assembly Workshop Manual 39-137
VW442 thrust pad
40-21 sleeve
40-105 thrust pad
2050 thrust plate
3138 drift
Tapered roller bearing puller VAG1582 taper
roller bearing puller
Pa
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VW442 thrust pad
40-21 sleeve
40-105 thrust pad
2050 thrust plate
3138 drift
Tapered roller bearing puller VAG1582 taper
roller bearing puller
Pa
ge 2 of 16 Differential, disassem](/img/6/1201/w960_1201-1.png)
39-137
VW442 thrust pad
40-21 sleeve
40-105 thrust pad
2050 thrust plate
3138 drift
Tapered roller bearing puller VAG1582 taper
roller bearing puller
Pa
ge 2 of 16 Differential, disassemblin
g and assemblin
g
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Page 3 of 16
![AUDI A6 1997 C5 / 2.G 01V Transmission Rear Differential Assembly Workshop Manual 39-138
VAG1582/6 attachment to VAG1582
Kukko 44/2 two-arm puller
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play?action=G AUDI A6 1997 C5 / 2.G 01V Transmission Rear Differential Assembly Workshop Manual 39-138
VAG1582/6 attachment to VAG1582
Kukko 44/2 two-arm puller
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39-138
VAG1582/6 attachment to VAG1582
Kukko 44/2 two-arm puller
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g and assemblin
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Page 4 of 16
![AUDI A6 1997 C5 / 2.G 01V Transmission Rear Differential Assembly Workshop Manual 39-139
Notes:
General repair notes: page 00
-27
.
Replace both tapered roller bearings together. If
possible, use same manufacturer!
Adjustments are required when replacing
components AUDI A6 1997 C5 / 2.G 01V Transmission Rear Differential Assembly Workshop Manual 39-139
Notes:
General repair notes: page 00
-27
.
Replace both tapered roller bearings together. If
possible, use same manufacturer!
Adjustments are required when replacing
components](/img/6/1201/w960_1201-3.png)
39-139
Notes:
General repair notes: page 00
-27
.
Replace both tapered roller bearings together. If
possible, use same manufacturer!
Adjustments are required when replacing
components marked with
1) Adjustment
overview page 39
-170
.
1 -
Cover for final drive
1)
2 -
O-ring
Always replaceInsert with oil
3 -
Final drive housing
1)
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Page 5 of 16
![AUDI A6 1997 C5 / 2.G 01V Transmission Rear Differential Assembly Workshop Manual 39-140
Parts-catalog 4 -
Shim "S2"
Note thicknessAdjustment overview page 39
-170
5 -
Small tapered roller bearing outer race
1)
Driving out Fig. 1Pressing in Fig. 2
6 -
Small tap AUDI A6 1997 C5 / 2.G 01V Transmission Rear Differential Assembly Workshop Manual 39-140
Parts-catalog 4 -
Shim "S2"
Note thicknessAdjustment overview page 39
-170
5 -
Small tapered roller bearing outer race
1)
Driving out Fig. 1Pressing in Fig. 2
6 -
Small tap](/img/6/1201/w960_1201-4.png)
39-140
Parts-catalog 4 -
Shim "S2"
Note thicknessAdjustment overview page 39
-170
5 -
Small tapered roller bearing outer race
1)
Driving out Fig. 1Pressing in Fig. 2
6 -
Small tapered roller bearing inner race
1)
Pulling off Fig. 3Pressing on Fig. 4
7 -
Bolt - tighten to 60 Nm and then tighten an
additional 45-5.
Always replaceAllocationLightly tighten bolts then tighten diagonally
to correct torque.
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Page 6 of 16
![AUDI A6 1997 C5 / 2.G 01V Transmission Rear Differential Assembly Workshop Manual 39-141
Parts-catalog 8 -
Differential housing
1)
9 -
Ring gear
1)
Matched to drive pinion (gear set)Application according to transmission code
letters Press off of housing using drift AUDI A6 1997 C5 / 2.G 01V Transmission Rear Differential Assembly Workshop Manual 39-141
Parts-catalog 8 -
Differential housing
1)
9 -
Ring gear
1)
Matched to drive pinion (gear set)Application according to transmission code
letters Press off of housing using drift](/img/6/1201/w960_1201-5.png)
39-141
Parts-catalog 8 -
Differential housing
1)
9 -
Ring gear
1)
Matched to drive pinion (gear set)Application according to transmission code
letters Press off of housing using drift Fig. 9Install on differential housing Fig. 10
10 -
roll pin
For securing shaft for differential bevel
gears Drive in flush
11 -
Large tapered roller bearing inner race
1)
Pulling off Fig. 5Pressing on Fig. 6
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g and assemblin
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Page 7 of 16
![AUDI A6 1997 C5 / 2.G 01V Transmission Rear Differential Assembly Workshop Manual 39-142
12 -
Large tapered roller bearing outer race
1)
Driving out Fig. 7Pressing in Fig. 8
13 -
Adjustment shim "S1"
Note thicknessList of adjustments page 39
-170
14 -
Threaded piec AUDI A6 1997 C5 / 2.G 01V Transmission Rear Differential Assembly Workshop Manual 39-142
12 -
Large tapered roller bearing outer race
1)
Driving out Fig. 7Pressing in Fig. 8
13 -
Adjustment shim "S1"
Note thicknessList of adjustments page 39
-170
14 -
Threaded piec](/img/6/1201/w960_1201-6.png)
39-142
12 -
Large tapered roller bearing outer race
1)
Driving out Fig. 7Pressing in Fig. 8
13 -
Adjustment shim "S1"
Note thicknessList of adjustments page 39
-170
14 -
Threaded piece
15 -
Large differential bevel gear
Installing Fig. 11Adjusting Fig. 12
16 -
Small differential bevel gear
Installing Fig. 11
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Page 8 of 16
![AUDI A6 1997 C5 / 2.G 01V Transmission Rear Differential Assembly Workshop Manual 39-143
17 -
Shaft for differential bevel gears
Drive out using driftDrive in carefully so as not to damage
thrust washers. Secure with locking pin -Item 10 -
18 -
Adjustment shim Re-determine AUDI A6 1997 C5 / 2.G 01V Transmission Rear Differential Assembly Workshop Manual 39-143
17 -
Shaft for differential bevel gears
Drive out using driftDrive in carefully so as not to damage
thrust washers. Secure with locking pin -Item 10 -
18 -
Adjustment shim Re-determine](/img/6/1201/w960_1201-7.png)
39-143
17 -
Shaft for differential bevel gears
Drive out using driftDrive in carefully so as not to damage
thrust washers. Secure with locking pin -Item 10 -
18 -
Adjustment shim Re-determine thickness Fig. 12
19 -
Thrust washer
Check for cracks
Pa
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g and assemblin
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Page 9 of 16
![AUDI A6 1997 C5 / 2.G 01V Transmission Rear Differential Assembly Workshop Manual 39-144
Fig. 1 Driving small tapered roller bearing outer race out of
housing
- Check adjustment shims for damage after removing.
Fig. 2 Pressing tapered roller bearing outer race into AUDI A6 1997 C5 / 2.G 01V Transmission Rear Differential Assembly Workshop Manual 39-144
Fig. 1 Driving small tapered roller bearing outer race out of
housing
- Check adjustment shims for damage after removing.
Fig. 2 Pressing tapered roller bearing outer race into](/img/6/1201/w960_1201-8.png)
39-144
Fig. 1 Driving small tapered roller bearing outer race out of
housing
- Check adjustment shims for damage after removing.
Fig. 2 Pressing tapered roller bearing outer race into housing
- Install outer race with VW295 needle bearing drift by tapping lightly
using hammer.
- Then drive in to stop, as shown in illustration.
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g and assemblin
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Page 10 of 16
![AUDI A6 1997 C5 / 2.G 01V Transmission Rear Differential Assembly Workshop Manual 39-145
Fig. 3 Pulling off small tapered roller bearing inner race
A - Kukko 44/2 two-arm puller
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p://127.0.0.1:8080/au AUDI A6 1997 C5 / 2.G 01V Transmission Rear Differential Assembly Workshop Manual 39-145
Fig. 3 Pulling off small tapered roller bearing inner race
A - Kukko 44/2 two-arm puller
Pa
ge 10 of 16 Differential, disassemblin
g and assemblin
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11/20/2002 htt
p://127.0.0.1:8080/au](/img/6/1201/w960_1201-9.png)
39-145
Fig. 3 Pulling off small tapered roller bearing inner race
A - Kukko 44/2 two-arm puller
Pa
ge 10 of 16 Differential, disassemblin
g and assemblin
g
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p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.13