AUDI A6 1997 C5 / 2.G 01V Transmission Rear Differential Assembly Workshop Manual

AUDI A6 1997 C5 / 2.G 01V Transmission Rear Differential Assembly Workshop Manual https://www.carmanualsonline.info/img/6/1201/w960_1201-0.png AUDI A6 1997 C5 / 2.G 01V Transmission Rear Differential Assembly Workshop Manual

Page 1 of 16

AUDI A6 1997 C5 / 2.G 01V Transmission Rear Differential Assembly Workshop Manual 39-136
 
  
Differential, disassembling and 
assembling Special tools and equipment  
 
VW295 needle bearing drift
 VW401 thrust plate
 VW402 thrust plate
 VW407 punch
 VW408A punch
 VW412 punch
Pa
ge

Page 2 of 16

AUDI A6 1997 C5 / 2.G 01V Transmission Rear Differential Assembly Workshop Manual 39-137
 
  
 
VW442 thrust pad
 40-21 sleeve
 40-105 thrust pad
 2050 thrust plate
 3138 drift
 Tapered roller bearing puller VAG1582 taper 
roller bearing puller 
Pa
ge 2 of 16 Differential, disassem

Page 3 of 16

AUDI A6 1997 C5 / 2.G 01V Transmission Rear Differential Assembly Workshop Manual 39-138
 
    
VAG1582/6 attachment to VAG1582
    
Kukko 44/2 two-arm puller
Pa
ge 3 of 16 Differential, disassemblin
g and assemblin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=G

Page 4 of 16

AUDI A6 1997 C5 / 2.G 01V Transmission Rear Differential Assembly Workshop Manual 39-139
 
  
Notes: 
 
General repair notes:   page 00
-27
 .
 Replace both tapered roller bearings together. If 
possible, use same manufacturer! 
 Adjustments are required when replacing 
components

Page 5 of 16

AUDI A6 1997 C5 / 2.G 01V Transmission Rear Differential Assembly Workshop Manual 39-140
 
  
 Parts-catalog    4 - 
Shim "S2" 
Note thicknessAdjustment overview   page 39
-170
5 - 
Small tapered roller bearing outer race 
1) 
Driving out   Fig. 1Pressing in   Fig. 2
6 - 
Small tap

Page 6 of 16

AUDI A6 1997 C5 / 2.G 01V Transmission Rear Differential Assembly Workshop Manual 39-141
 
  
 Parts-catalog    8 - 
Differential housing 
1) 
9 - 
Ring gear 
1) 
Matched to drive pinion (gear set)Application according to transmission code 
letters Press off of housing using drift

Page 7 of 16

AUDI A6 1997 C5 / 2.G 01V Transmission Rear Differential Assembly Workshop Manual 39-142
 
  
12 - 
Large tapered roller bearing outer race 
1) 
Driving out   Fig. 7Pressing in   Fig. 8
13 - 
Adjustment shim "S1" 
Note thicknessList of adjustments   page 39
-170
14 - 
Threaded piec

Page 8 of 16

AUDI A6 1997 C5 / 2.G 01V Transmission Rear Differential Assembly Workshop Manual 39-143
 
  
17 - 
Shaft for differential bevel gears 
Drive out using driftDrive in carefully so as not to damage 
thrust washers. Secure with locking pin -Item 10 -
18 - 
Adjustment shim Re-determine

Page 9 of 16

AUDI A6 1997 C5 / 2.G 01V Transmission Rear Differential Assembly Workshop Manual 39-144
 
    
Fig. 1  Driving small tapered roller bearing outer race out of 
housing 
-  Check adjustment shims for damage after removing.
    
Fig. 2  Pressing tapered roller bearing outer race into

Page 10 of 16

AUDI A6 1997 C5 / 2.G 01V Transmission Rear Differential Assembly Workshop Manual 39-145
 
    
Fig. 3  Pulling off small tapered roller bearing inner race
A - Kukko 44/2 two-arm puller
Pa
ge 10 of 16 Differential, disassemblin
g and assemblin
g
11/20/2002 htt
p://127.0.0.1:8080/au
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