oil AUDI A6 1998 C5 / 2.G 01E Transmission Drive Pinion And Hollow Shaft Assembly Workshop Manual

35-16


3 -
Outer race for large tapered roller bearing
1) Pulling out Fig. 1Pressing in Fig. 2
and Fig. 3
4 -
Drive pinion
1)
Paired with ring gear (final drive set)
5 -
Needle bearing for flange shaft/drive
pinion Pulling out Fig. 4Driving in Fig. 5
6 -
Inner race for large tapered roller bearing
1) Pressing off Fig. 6Pressing on Fig. 7Low-friction bearing; do not oil when
measuring friction torque
Pa
ge 5 of 21 Drive
pinion and hollow shaft, disassemblin
g and assemblin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.35.2

35-17


7 -
Circlip
Re-determining Fig. 8
8 -
Flange ring
Installation position Page 34
-68
9 -
Tapered rollers
Qty. 23Installation position Page 34
-68
10 -
Support ring
Installation position Page 34
-68
11 -
Corrugated spring
12 -
Needle bearing for drive pinion/hollow
shaft
Oil before installing
13 -
Hollow shaft with 3rd and 4th speed gears
1)
Pa
ge 6 of 21 Drive
pinion and hollow shaft, disassemblin
g and assemblin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.35.2

35-18


14 -
Needle bearing for 2nd speed sliding gear
SplitOil with gear oil before installing
15 -
2nd speed sliding gear Pressing off Fig. 12Before installing, fit spring and slide needle
bearing onto hollow shaft After installing, check axial clearance with
a feeler gauge (0.15-0.35 mm)
16 -
Synchro-ring for 2nd gear Coated with MolybdenumChecking for wear Fig. 2
, Page 35
-9
Pa
ge 7 of 21 Drive
pinion and hollow shaft, disassemblin
g and assemblin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.35.2

35-20


22 -
Needle bearing for 1st speed sliding gear
Oil with gear oil before installing
23 -
1st speed sliding gear Before installing, insert spring Fig. 1 ,
Page 35
-9
After pressing on -item 24 -, check axial
clearance
24 -
Inner race for small tapered roller bearing
1) Pressing off Fig. 9Pressing on Fig. 10Low friction bearing; do not oil when
measuring friction torque
25 -
Outer race for small tapered roller bearing
1) Driving out Fig. 15Pressing in Fig. 16
26 -
Shim "S4"
Adjustment overview Page 39
-37Pa
ge 9 of 21 Drive
pinion and hollow shaft, disassemblin
g and assemblin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.35.2

35-30


Note: Fig. 13 Fitting 2nd speed sliding gear, pressing on synchro-hub
for 1st and 2nd gear
- Install needle bearing (split), sliding gear with spring and synchro-ring
for 2nd gear.
- Oil needle bearing.
-
Heat synchro-hub to approx. 100 C and fit.- Press home ensuring there is no axial play.
Position tube VW 415 a with shoulder towards synchro-hub.Position thrust pad 3118 with stepped shoulder towards press tool VW
412.
Pa
ge 19 of 21 Drive
pinion and hollow shaft, disassemblin
g and assemblin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.35.2