AUDI A6 1999 C5 / 2.G 01E Transmission End Cover Service Workshop Manual

AUDI A6 1999 C5 / 2.G 01E Transmission End Cover Service Workshop Manual A6 1999 C5 / 2.G AUDI AUDI https://www.carmanualsonline.info/img/6/1291/w960_1291-0.png AUDI A6 1999 C5 / 2.G 01E Transmission End Cover Service Workshop Manual

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AUDI A6 1999 C5 / 2.G 01E Transmission End Cover Service Workshop Manual 34-103
 
     
End cover, servicing 
     
Special tools, testers and auxiliary items 
required:   
     
Thrust plate VW 401
     Press tool VW 407
     Press tool VW 412
     Tube VW 415a
     Space

Page 2 of 9

AUDI A6 1999 C5 / 2.G 01E Transmission End Cover Service Workshop Manual 34-104
 
  
1 - 
End cover 
If replaced:
  - Re-determine thickness of circlip - 5 -.
 - Re-determine shims for Torsen 
differential  Page 34
-85
 . 
2 - 
Oil drain plug, 40 Nm 
3 - 
Cylinder roller b

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AUDI A6 1999 C5 / 2.G 01E Transmission End Cover Service Workshop Manual 34-105
 
  
5 - 
Circlip 
Re-determine thickness   Page 34
-108
Installing  Fig. 4
6 - 
Baffle plate 
ReplaceRemoving  Fig. 3Installing and peening in position when 
replacing ball bearing for input s

Page 4 of 9

AUDI A6 1999 C5 / 2.G 01E Transmission End Cover Service Workshop Manual 34-106
 
    
Fig. 1  Pulling cylinder roller bearing for input shaft out of end 
cover 
A - Internal puller 37-46 mm, e.g. Kukko 21/6
B - Spindle from counter support Kukko 22/2
    
Fig. 2  Pressing

Page 5 of 9

AUDI A6 1999 C5 / 2.G 01E Transmission End Cover Service Workshop Manual 34-107
 
    
Fig. 3  Removing ball bearing for input shaft from end cover 
-  Position screwdriver as illustrated, drive into baffle plate (arrow) and 
pry out. 
- Remove circlip.
-  Take out bearing

Page 6 of 9

AUDI A6 1999 C5 / 2.G 01E Transmission End Cover Service Workshop Manual 34-108
      
-  Determine circlip for input shaft ball bearing:
     
  -  Press ball bearing outer race onto stop. 
     
  -  Determine thickest circlip that can still just be 
fitted. 
     
   Ax

Page 7 of 9

AUDI A6 1999 C5 / 2.G 01E Transmission End Cover Service Workshop Manual 34-109
 
    
Fig. 5  Peening baffle plate in position when replacing ball 
bearing for input shaft 
-  Use a blunt punch with a ball shaped end (ball diameter 5 mm) to peen 
in position. 
- Insert ba

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AUDI A6 1999 C5 / 2.G 01E Transmission End Cover Service Workshop Manual 34-110
 
    
Fig. 6  Peening baffle plate in position when replacing end cover
-  Use a blunt punch with a ball shaped end (ball diameter 5 mm) to peen 
in position. 
- Insert baffle plate.
-  Peen i

Page 9 of 9

AUDI A6 1999 C5 / 2.G 01E Transmission End Cover Service Workshop Manual 34-111
 
    
Fig. 7  Pulling needle bearing for Torsen differential out from end 
cover 
A - Internal puller 46-58 mm, e.g. Kukko 21/7
B - Spindle from counter support Kukko 22/2
    
Fig. 8  Driving