AUDI A6 2000 C5 / 2.G 01V Transmission Drive Pinion Assembly Workshop Manual

AUDI A6 2000 C5 / 2.G 01V Transmission Drive Pinion Assembly Workshop Manual A6 2000 C5 / 2.G AUDI AUDI https://www.carmanualsonline.info/img/6/1192/w960_1192-0.png AUDI A6 2000 C5 / 2.G 01V Transmission Drive Pinion Assembly Workshop Manual

Page 1 of 14

AUDI A6 2000 C5 / 2.G 01V Transmission Drive Pinion Assembly Workshop Manual 39-152
 
  
Drive pinion, removing, 
installing, disassembling and 
assembling Special tools and equipment  
 
VW401 thrust plate
 VW402 thrust plate
 VW407 punch
 VW408A punch
 VW412 punch
 VW457 sup

Page 2 of 14

AUDI A6 2000 C5 / 2.G 01V Transmission Drive Pinion Assembly Workshop Manual 39-153
 
  
 
VW460/2 drift
 VW 519 sleeve
 VW540 holding fixture
 30-205 thrust pad
 2003/3 seal installer
 2052/2 assembly tool for drive pinion
Pa
ge 2 of 14 Drive 
pinion, removin
g, installin
g,

Page 3 of 14

AUDI A6 2000 C5 / 2.G 01V Transmission Drive Pinion Assembly Workshop Manual 39-154
 
  
 
3005 thrust pad
 3062 thrust pad
 3138 drift
 3253 wheel bearing assembly set with 3253/3 
and 3253/4 
 3304 retainer
 Engine/transmission jack VAG1383A 
engine/gearbox jack 
Pa
ge 3 of

Page 4 of 14

AUDI A6 2000 C5 / 2.G 01V Transmission Drive Pinion Assembly Workshop Manual 39-155
 
    
Item 1: Kukko21/7 extractorItem 2: Kukko 22/2 supportItem 3: Kukko 17/2 separatorTorque gauge 0 - 600 Ncm32 wrench insert hex socket
Pa
ge 4 of 14 Drive 
pinion, removin
g, installin
g,

Page 5 of 14

AUDI A6 2000 C5 / 2.G 01V Transmission Drive Pinion Assembly Workshop Manual 39-156
      
Notes:  
     
General repair notes   page 00
-27
 .
     
Disconnect torque tube from rear final drive with 
the final drive installed   page 39
-96
 . 
     
Disconnect torque tube fro

Page 6 of 14

AUDI A6 2000 C5 / 2.G 01V Transmission Drive Pinion Assembly Workshop Manual 39-157
 
  
1 - 
Nut 
Always replaceUnbolt  Fig. 1
 and Fig.   2
Unbolt  Fig. 11Measuring friction torque   Fig. 12Secure  Fig. 13
2 - 
Small tapered roller bearing inner race 
1) 
Press out drive pin

Page 7 of 14

AUDI A6 2000 C5 / 2.G 01V Transmission Drive Pinion Assembly Workshop Manual 39-158
 
  
6 - 
Shim "S3" 
Note thicknessAdjustment overview   page 39
-170
7 - 
Large tapered roller bearing outer race 
1) 
Driving out   Fig. 5Pulling in   Fig. 8
8 - 
Large tapered roller bearing

Page 8 of 14

AUDI A6 2000 C5 / 2.G 01V Transmission Drive Pinion Assembly Workshop Manual 39-159
 
    
Fig. 1  Tools for removing and installing drive pinion nut
A - 32 mm wrench socket 
    
Fig. 2  Removing drive pinion nut
-  Install 3304 retainer using two hex bolts M8 x 30.
-  When n

Page 9 of 14

AUDI A6 2000 C5 / 2.G 01V Transmission Drive Pinion Assembly Workshop Manual 39-160
 
    
Fig. 3  Pressing out drive pinion from small tapered roller bearing 
inner race 
    
Fig. 4  Pulling out small tapered roller bearing outer race
A - Support e.g. Kukko 22/2 
B - Interna

Page 10 of 14

AUDI A6 2000 C5 / 2.G 01V Transmission Drive Pinion Assembly Workshop Manual 39-161
 
    
Fig. 5  Driving out large tapered roller bearing outer race
-  Check adjustment shims for damage after removing.
    
Fig. 6  Pressing off large tapered roller bearing inner race from 
d
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