torque AUDI A8 1996 D2 / 1.G AHA ATQ Engines Cooling System Components Workshop Manual

19-8


21 -
Lower coolant line
Coolant hose connection diagram page 19
-9
22 -
Oil cooler
23 -
Belt pulley
For viscous fan
24 -
Fan wheel for viscous fan
25 -
Viscous fan coupling Note left-hand threadTightening torque only valid when using
3312 open end spanner. Tighten to 40 Nm (30 ft lb)Removing and installing page 19
-25
26 -
Bracket
For viscous fan
27 -
From bottom of radiator Coolant hose connection diagram page 19
-9
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19-14

- Replace coolant drain plug O-ring and install
coolant drain plug into engine.

Tightening torque: 20 Nm (15 ft lb).

- Install lower right coolant hose and secure with
retaining clip.

- Secure coolant drain valve to radiator.

- Screw VAG1274/9 onto expansion tank and insert VAG1274/10 into
adapter.

- Loosen clamp on coolant hose on heater core and pull back hose until
bleeder hole in coolant hose (arrow) is no longer sealed by connection.
- Top off coolant until it flows out from bleeder hole in coolant hose.
- Push coolant hose onto connection and tighten.
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19-19

All models

Installing
Installation is the reverse of removal, noting the following:
Vehicles with automatic transmission
Repair Manual, 5 Spd. Automatic Transmission 01V, Repair Group 37

Tightening torques - Release both radiator retaining bolts, pull up and remove (arrows).
- Tilt radiator toward front, lift up and remove.
- Fill up coolant page 19
-11
.
- Check ATF level.Component
Tightening torque
Condenser to radiator 10 Nm (7 ft lb)
Coolant line to radiator 10 Nm (7 ft lb)
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19-21


- Remove the following components before removing coolant pump:
1 - Toothed belt tensioner roller
Tightening torque: 20 Nm (15 ft lb)
2 - Idler roller
Tightening torque: 45 Nm (33 ft lb)


- Remove coolant pump mounting bolts -1- and remove coolant pump -
2-.
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19-22

Installing
Installation is the reverse of removal, noting the
following:

- Remove any remaining sealant from sealing
surfaces of coolant pump and cylinder block.

- Clean sealing surfaces so they are completely
free of any oil or grease.

- Install new gasket on water pump flange.

- Install coolant pump -2- into cylinder block and tighten all 9 mounting
bolts (arrow -2-) to 10 Nm (7 ft lb).
- Install rear toothed belt guard on water pump housing (arrow -1-).
Tightening torque: 10 Nm (7 ft lb).
- Install and tension toothed belt page 13
-12
.
- Install toothed belt guard.
- Install ribbed belt page 13
-8 .
- Fill cooling system with coolant page 19
-11
.
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19-25

Viscous fan, removing and installing


Removing

Installing
Installation is the reverse of removal, noting the following: - Counterhold pulley for viscous fan using 3212 spanner wrench and
remove viscous fan using 3312 open-end spanner (left thread).
- Carefully lift out viscous fan.Tightening torque for viscous fan
Nm
1331 torque wrench and 3312 open-end spanner 37 Nm (27 ft lb)
1331 torque wrench without 3312 open-end spanner 70 Nm (52 ft lb)
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