brake AUDI S3 2010 Workshop Manual

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•
& WARNING (continu ed )
crashes and serious personal in jur ies . Have worn or da maged t ires
replaced immediately .
• Tires age even if they are not being u sed and can fail suddenly ,
especially at high speeds. T ires that are more than 6 years old can
only be used in an emergency and then w ith special care and at
low speed.
Glossary of tire and loading terminology
Accessory weight
means the co mbined we ig ht ( in excess o f those sta nda rd items
which may be rep laced) of automatic transmission, power steering,
power brakes, power w indows, powe r seats, rad io, a nd heater, to
the extent that these items are avai lab le as factory-installed equip­
m ent (w hether insta lled or not).
Aspect ratio
means t he ratio o f th e height to t he w idt h of the tire in perce nt.
N umbers of 55 or lower indicate a low sidewa ll for improved
steer ing respo nse and b ette r overall ha ndl ing on dry pave ment.
Bead
means the part of the tire that is made of stee l wires, wrapped or
reinforced by ply cords and that is shaped to fit the rim.
Bead separation
means a breakdow n of the bond be tween co mponents i n the bead.
Cord
means the strands fo rmi ng the plies in the ti re.
& W ARNING (continued )
• Never mount used tires on your vehicle if you are not sure of
their "previous history. " Old used t ire s may ha ve been damaged
even though the damage cannot be seen that can lead to sudden
tire failure and lo ss of vehicle control.
• If you noti ce unusual vibration or if the vehicle pulls to one side
when driving , always stop as soon as it is safe to do so and check
the wheels and tires for damage . •
Cold tire inflation pressure
mea ns t he ti re pressure reco mm ended by the ve hicle ma nufacturer
for a tire of a designated size that has not been d riven for more tha n
a cou ple o f miles (k ilometers) at low speeds in t he t hre e ho ur per iod
before the tire pressure is measured or ad justed .
Curb weight
means the weight of a moto r vehic le with standard equipment
i nc lud ing the max imu m capac ity o f fue l, o il, and coola nt, a ir c ond i­
tioning and additiona l weight of optional equipment.
Extra load tire
means a tire designed to ope rate at higher loads and at higher infla­
tion pressures than the corresponding standard tire. Extra load tires
my be identified as "XL",
"xi", "EX TRA LOA D", or "RF" on the side ­
wa ll.
Gross Axle Weight Rating ("GAWR ")
means the load -carrying capacity of a sing le ax le system, measured
at the ti re -ground interfaces.
Gross Vehicle Weight Rating ("GVWR "l
means the ma ximum tot al l oade d weigh t of the vehicle.
Vehicle care I t •

-~_T_ ir_e_ s_ a_ n_d _ w_ h_ e_e _l_s _________________________________________________ _
Groove
means the space between two adjacent tread ribs.
Load rating (code)
means the maximum load that a tire is rated to carry for a given
inflation pressure . You may not find this information on all tires
because it is not required by law.
Maximum load rating
means the load rating for a tire at the maximum permissible infla­
tion pressure for that tire.
Maximum loaded vehicle weight
means the sum of:
(a) Curb weight
(b) Accessory weight
(c) Vehicle capacity weight, and
(d) Production options weight
Maximum (permissible) inflation pressure
means the maximum cold inflation pressure to which a tire may be
in flated. Also called "maximum inflation pressure ."
Normal occupant weight
means 150 lbs. (68 kilograms) times the number of occupants
seated in the vehicle up to the total seating capacity of your vehicle.
Occupant distribution
means distribution of occupants in a vehicle .
Outer diameter
means the overall diameter of an inflated new tire.
Overall width
means the linear distance between the exteriors of the sidewalls of
an inflated tire, including elevations due to labeling, decorations, or
protective bands or ribs .
Ply
means a layer of rubber -coated parallel cords.
Production options weight
means the combined weight of those installed regular production
options weighing over 5 lbs. (2.3 kg) in excess of those standard
items which they replace, not previously considered in curb weight
or accessory weight, including heavy duty brakes, ride levelers, roof rack, heavy duty battery, and special trim.
Radial ply tire
means a pneumatic tire in which the ply cords that extend to the
beads are laid at substantially 90 degrees to the centerline of the
tread.
Recommended inflation pressure
see =:> page 243, "Cold tire inflation pressure".
Reinforced tire
means a tire designed to operate at higher loads and at higher infla­
tion pressures than the corresponding standard tire. Reinforced
tires my be identified as "XL", "xi", "EXTRA LOAD", or "RF" on the
sidewall.
Rim
means a metal support for a tire or a tire and tube assembly upon
which the tire beads are seated .
Rim diameter
means nominal diameter of the bead seat. If you change your wheel
size, you will have to purchase new tires to match the new rim diam ­
eter.
Rim size designation
means rim diameter and width.
Rim width
means nominal distance between rim flanges .

-~_T_ ir_e_ s_ a_ n_d _ w_ h_ e_e _l_s _________________________________________________ _
Engine Tire designation Tire pressur e front Tire pressure rear
(displace- normal load normal load
ment in full load
full load
liter) condition (up to
condition c
ondition (up
condition
3 o ccupants ) to 3 occupants)
PSI kPA PSI kPA kPA kPA
4-cylinder 205 /55 R16 91H All Season 36 250
39 270 3
0 210
36 250
2
.0 TDI (clean 225 /45 R17 94H XL All Season 38 260 41
280 32 220 38 260 diesel)
225/45 R17 94Y XL High Performance
35 240 38 260 30 2 10 3 5 24 0
225 /40 R18 92Y XL High Performan ce 35 240
38 260 30 210 38 260
Compact spare wheel T125
/70 R18 60 420
60 420
60 420
60 420
XL
= reinfo rced or ext ra load t ire . It may als o appea r as xi , EXTRA LOAD , or RF on the tire s idewall.
The correct t ire pressure for the
spare wheel is located on a label
either on the driver's side B-pillar or inside the fue l filler flap.
Because technica l changes may be made to vehicle equipment
during the mode l year, always compare the tire size designat ion on
the tire pressure la bel on y our vehicle with the tires on your vehicle.
Make sure tha t the t ire size information on the veh icle labe l is the
same as the size of the tires on the vehicle. This is especially impor ­
t ant if the vehicle belongs to someone e lse or you boug ht the
vehic le with different rims/tires or you bought the vehicle as a previ ­
ously owned vehicle.
Remember, your safety and that of your passengers a lso depends
on making su re tha t load limits a re not exceeded . Vehicle load
inc ludes everybody and everything in and on the vehicle. These load
limits are technically referred to as the vehicle's Gross Vehicle
Weight Rating ("GVWR"). The Gross Axle Weight Rating ("GAWR") is
the maximum load that can be applied at each of the vehicle's two
ax les. The Gross Vehicle We ight Rat ing and the Gross Ax le Weight
Rating are listed on the safety comp liance sticker labe l located
e it he r on the d river's side B-pillar o r on the i nside of the fuel f iller
flap. The tire pressure label on your Audi lists the maximum
combined we igh t of all o f th e occupa nts and luggage o r other cargo t
hat the vehic le can carry. For the location o f the tire pressure labe l
=> page 246, fig. 173.
& WARNING
Overloading a vehi cle can cause los s of vehicle control , a crash or
other accident, serious per sonal injury, and even death .
• Carrying more weight th an your vehicle was de signed to carry
will prevent the vehicle from handling properly and increase the
risk of a loss of vehicle control.
• The brakes on a vehicle that has been overloaded may not be
able to stop the vehicle within a safe distance .
• Tires on a vehicle that has been overloaded c an fail suddenly
cau sing loss of control and a crash .
• Alway s make sur e that the total load being tran sported -
including the weight of a trailer hitch and the tongue weight of a
loaded trailer -does not make the vehicle heavier than the
vehicle 's Gross Vehicle Weight Rating . _.,

Tires and wheels -
----------------
•
and is more difficult to stop. Overloading can not only lead to loss
of ve hicle control, but can a lso damage important parts of the
vehicle and can lead to sudden tire failure, inc luding a blowout and
sudden deflation that can cause the vehic le to crash.
Your safety and that of your passengers also depends on making
sure that load limits are not exceeded. Vehicle load includes every ­
body and everything in and on the veh icle . These load limits are
technically referred to as the vehicle's
Gross Vehicle Weight Rating
("GVWR"l.
The "GVWR" includes the weight of the basic vehicle, al l factory
insta lled accessories, a full tank of fuel, oil, coolant and other fluids
plus maximum load. The maximum load includes the number of
passengers that the vehicle is intended to carry ("seating capacity")
with an assumed weight of 150 lbs (68 kg) for each passenger at a
designated seating position and the total weight of any luggage in
the vehicle. If you tow a trailer, the weight of the trailer hitch and the
tongue weight of the loaded trai ler must be included as part of the
vehicle load .
The
Gross Axle Weight Rating ("GAWR") is the maximum load that
can be applied at each of the vehic le's two axles .
The Gross Vehicle Weight Rating and the Gross Axle Weight Rating
are listed on the safety compliance sticker label located either on
the driver's side B-pillar or on the inside of the fuel filler flap. Your
Audi has 5 seating positions, 2 in the front and 3 in the rear for total
seating capacity of 5. Each seating position has a safety belt
=> page 135, "Safety belts".
The fact that there is an upper limit to your vehicle's Gross Vehicle
Weight Rating means that the total weight of whatever is being
carried in the vehicle (including the weight of a trailer hitch and the
tongue weight of the loaded trailer) is limited. The more passengers
in the vehicle or passengers who are heavier than the standard
weights assumed mean that less weight can be carried as luggage .
T he tire pressure label on your Audi also lists the maximum
combined weight of all of the occupants and luggage or other cargo that the vehicle can carry.
For the location of the label
=> page 246,
fig. 173.
& WARNING
Overloading a vehicle can cause loss of vehicle control, a crash or
other accident, serious personal injury , and even death .
• Carrying more weight than your vehicle was designed to carry
will prevent the vehicle from handling properly and increase the
risk of the loss of vehicle control.
• The brakes on a vehicle that has been overloaded may not be
able to stop the vehicle within a safe distance.
• Tires on a vehicle that has been overloaded can fail suddenly,
including a blowout and sudden deflation, causing loss of control
and a crash.
• Always make sure that the total load being transported -
including the weight of a trailer hitch and the tongue weight of a
loaded trailer -does not make the vehicle heavier than the
vehicle's Gross Vehicle Weight Rating .•
Determining correct load limit
Use the example below to calculate the
total weight of the passengers and
luggage or other things that you plan to
transport so that you can make sure that
your vehicle will not be overloaded.
~
Vehicle care I t •

___ T_ i_ r_e _s_ a_ n_ d_ w_ h_ e_ e _ ls _________________________________________________ _
Incorrect wheel alignment
Incorrect wheel alignment can cause excess ive tire wea r, im pairing
the safety of the vehic le. If tires show excessive wear, have the
whee l alignment c hecked by an au th o rize d Audi deale r or qualifie d
wo rkshop.
All Wheel Drive
Vehicles with quattro® must always have tires of the same size, c ons truc tion and tread type. F or details see ~ page
19 4.
& WARNING
Sudden tire failure can lead to los s of control, a crash and serious
personal injury !
• Never drive a vehicle when the tread on any tire is worn down
to the wear indicators .
• Worn tires are a safety hazard, they do not grip well on wet
roads and increase your risk of "hydroplaning " and loss of control .
• Always keep chemicals that can cause tire dam age , such as
grease, oil , gasoline and brake fluid aw ay from tires .
• Tires age even if they are not being used and can fail suddenly ,
especially at high speeds. Tires that are more than 6 years old can
only be used in an emergency and then with special care and at
lower speeds .
• Never mount used tires on your vehicle if you are not sure of
their "previous history." Old used tires may have been damaged
even though the damage cannot be seen that can lead to sudden
tire failure and los s of veh icle control. •
New tires and replacing tires and wheels
New t ires and wheels h ave t o be broke n in.
Fig . 177 T ir e specif ication cod es on the sidewall of a tir e
No.
©
0
©
©
©
©
Description
Passenger car tire (where applicable)
Nominal width of tire in millimeters
Ratio of height to width (aspect ratio)
Radial
Rim diameter code
L o ad in dex and s peed ra ting

________________________________________________ T_ i _r_e _s_ a_n_ d_ w_ h_ e_e _ l_s __ !II
•
to ring s yst em * would not b e ab le to moni tor the tire pr essur e or
war n yo u if i t is nec essa ry.
• T he battery ins ide of the tire pressure s ensor has a l imited
service life.
• Always driv e with the va lv e stem caps s ecure ly m ounted. We
r e co mm end usi ng fact ory insta lled valve stem cap s. Ask y our a utho­
rized Audi d ealer to replac e lost valve stem caps .
T he installat ion of replacement tires with steel cord body plies in
t he ti re s id ew all m ay ca use ma lfun ction o f th e tire press ure m oni­
toring system *, and is not recommended (co rd mater ial information
i n mo lded on t he tire sid ewa ll).
Always check your t ire pressure mo nitoring system* indicator after
r eplaci ng o ne or more tir es o n you r veh ic le . If t he ti re p ressu re
mo nito ring syste m* in dicato r flashes o r is ill um in ated, your s ystem
is not working p rope rly . Yo ur replacement t ire might be inco mpat ­
i b le with you r tir e p ressure mon itori ng sys te m *, or so me comp o­
nent of the tire pressure monitoring system * may be damaged .
& WARNING
• Using incorrect or unmatched tires and / or wheels or improper
tire and wheel combinations can lead to loss of control , collision
and serious personal injury .
• Always use tires , rims and wheel bolts that meet the specifica ­
tions of original factory-installed tires or other combinations that
have been specifically approved by the vehicle manufacturer .
• Tires age even if they are not being used and can fail suddenly,
espe cially at high speeds . Tires that are more than 6 years old can
only be used in an emergency and then with special care and at
lower speeds.
• Never mount used tires on your vehicle if you are not sure of
their "previous history. " Old used tires may have been damaged
even though the damage cannot be seen that can lead to sudden
tire failure and loss of vehicle control.
& WARNING (continued )
• All four wheels must be fitted with radial tires of the same type,
size {rolling circumference ) and the same tread pattern. Driving
with different tires reduces vehicle handling and can lead to a loss
of control.
• If the spare tire is not the same as the tires that are mounted
on the vehicle -for example with winter tires -only use the spare
tire for a short period of time and drive with extra care . Refit the
normal road wheel as soon as safely possible.
• Never drive faster than the maximum speed for which the tires
on your vehicle are rated because tires that are driven faster than
their rated speed can fail suddenly .
• Overloading tires cause heat build-up , sudden tire failure ,
including a blowout and sudden deflation and loss of control.
• Temperature grades apply to tires that are properly inflated and
not over or underinflated.
• For technical reasons it is not always possible to use wheels
from other vehicles -in some cases not even wheels from the
same vehicle model.
• If you install wheel trim discs on the vehicle wheels , make sure
that the air flow to the brakes is not blocked . Reduced airflow to
the brakes can them to overheat , increasing stopping distances
and causing a collision .
• Run flat tires may only be used on vehicles that were equipped
with them at the factory . The vehicle must have a chassis designed
for run flat tires and a factory-installed tire pressure monitoring
system* that indicates a loss of tire pressure . Incorrect use of run
flat tires can lead to vehicle damage or accidents . Check with an
authorized Audi dealer or tire specialist to see if your vehicle can
be equipped with run flat tires . If run flat tires are used , they must
be installed on all four wheels . Mi xing tire types is not permitted. _,.
Vehicle care
I t •

What do I do now? -__________________ __;__:....:....:..:: __ _
•
-All passengers should leave the car and move to a safe
location (for instance, behind the guardrail)~& .
- Apply the
parking brake firmly ~& .
- Move
selector lever to position Pon an automatic trans-
miss ion; put manual transmission in
first gear ~& .
-If you are towing a trailer : unhitch the trailer from your
vehicle.
- Take the
tool and the spare tire~ page 268 out of the
luggage compartment.
& WARNING
You or your passengers could be injured while changing a wheel if
you do not follow these safety precautions:
• If you have a flat tire, move a safe distance off the road. Turn off
the engine, turn the emergency flasher on and use other warning
devices to alert other motorists.
• Make sure that passengers wait
in a safe place away from the
vehicle and well away from the roadway and traffic.
• To help prevent the vehicle from moving suddenly and possibly
slipping off the jack, always fully set the parking brake and block
the wheel diagonally opposite the wheel being changed. When one
front wheel is lifted off the ground, placing the automatic trans­
mission in "P" (Park), or engaging a gear in a manual transmission
will
not prevent the vehicle from moving.
• Before you change a wheel, be sure the ground is level and firm.
If necessary, use a sturdy board under the jack.
• After installing the spare wheel, make sure that you remount
the flat tire/wheel in its storage area properly and tighten the
knurled retaining screw securely. •
Changing a wheel
When you change a wheel, follow the sequence described
below step-by-step and exactly in that order.
1. Remove the decorative wheel cover*. For more details
see also
~ page 272, "Decorative wheel covers" or
~ page 273, "Wheels with cap-covered wheel bolts".
2. Loosen the
wheel bolts~ page 274.
3. Locate the proper mounting point for the jack and align
the jack below that point~
page 274.
4. Lift the car with the jack~ page 274.
5. Take the flat wheel off and then put the spare on
~ page 276.
6. Tighten all wheel bolts lightly .
7.
Lower the vehicle with the jack .
8. Use the wheel bolt wrench and
firmly tighten all wheel
bolts ~
page 274.
9. Put the decorative wheel cover* back on.
& WARNING
Always read and head all WARNINGS and information ::} & in
"Raising the vehicle" on
page 274 and ~ page 277. •
After changing a wheel
A wheel change is not complete without the following
actions.
- Store and secure the replaced wheel in the spare wheel
well. .,._
Do-it-yourself service

What do I do now? -
------------------
Fig. 189 Close-up:
proper positioning of
lifting jack
-Activate the parking brake so the vehicle will not roll
unintentionally.
- Shift into
1st gear on vehicles with manual transmission,
or move the
selector lever to the P position on vehicles
with automatic transmission.
- Position the jack below the door sill under the
mounting
point
that is closest to the wheel to be changed
=> page 274, fig. 188.
- Turn the
jack handle clockwise until the jack arm just fits
underneath the rib running along the underbody
=> &.
- Align the jack so that the jack arm claw => fig . 189 @ fits
snugly around the underbody rib and the movable base
plate @ sits flat on the ground. The base @ must be
vertical under the lifting point@.
- Wind the jack up further until the flat wheel comes off the
ground =>& .
Recesses at the front and rear of the underbody rib mark the proper
mounting locations for the jack ~
page 274, fig. 188. There is only
one
designated jack mounting point for each wheel. Do not apply
the jack anywhere else~& . The
jack should be positioned approximately 6 in. (15 cm) behind
the front wheel or 10 in. (25 cm) in front of the rear wheel.
An unstable surface under the jack can cause the vehicle to slip off
the jack. Always provide a firm base for the jack on the ground. If
necessary place a sturdy board or similar support under the jack. On
hard, slippery surfaces (such as tiles) use a rubber mat or similar to
prevent the jack from slipping ~& .
& WARNING
• You or your passengers could be injured while changing a
wheel if you do not follow safety precautions:
-Mounting the jack under the vehicle at any other place than
indicated above may damage the vehicle or may result in
personal injuries.
- A soft or unstable surface under the jack may cause the
vehicle to slip off the jack. Always provide a firm base for the
jack on the ground. If necessary, use a sturdy board under the
jack.
- On hard, slippery surface (such as tiles) use a rubber mat or
similar to prevent the jack from slipping.
• To help prevent injury to yourself and your passengers:
- Do not raise the vehicle until you are sure the jack is securely
engaged.
- Passengers must not remain in the vehicle when it is jacked
up.
- Make sure that passengers wait in a safe place away from
the vehicle and well away from the roadway and traffic.
- Make sure jack position is correct, adjust as necessary and
then continue to raise the jack. •
Vehicle care Do-it-yourself service irechnical data

1111.___F_ u_ s _ e_s _ a_n _ d_ b_ u_lb _ s _______________________________________________ _
Equipment Amps No. Equipment Amps
Manual headlight beam adjustment, automatic
14 Electronic Stabilization Program (ESP) (control 10
1
headlight beam adjustment, AFS control mod-10
module), shift gate automatic transmission
ule, engine components, light switch (switch
15 Interior lights, reading lights 10
lighting/illumination), diagnosis socket
Diagnostic connector, rain sensor, air condition-
Automatic transmission, control module for
16 ing (control module), tire pressure monitor dis-10
CAN data transfer (gateway), electro -mechanical
play (control module)
2 steering, shift gate automatic transmission, 10 17 Anti-theft alarm warning system 5 engine relay, fuel tank control unit, engine con -
trol unit, brakes control (ABS), Electronic Stabili-
18 Diagnose Starter 5
zation Program (ESP), Anti -Slip Regulation (ASR) 19 All Wheel Drive 10
3
Airbag 5 20 Not used
!! Air-conditioning (pressure sensor, air quality
sensor), button for Electronic Stabilization Pro -
21 Not used
gram (ESP), Anti-Slip Regulat ion (ASR), tire pres-
22 Blower fan 40
sure monitor display, oil level sensor, back -up 23 Driver's side power window, front 30
4 light switch, front seat heating , parking aid, 5
seat-occupancy recognition (on USA vehicles), 24 Power outlet front 20
garage door opener, automatic mirror dimming, 25 Rear window defogger 30
headlight assistant, heated windshield washer
26 Power outlet in luggage compartment 20 nozzles, air conditioning (control module)
-27 Fuel tank control module, fuel pump 15
5 AFS headlights (left side) 5
AFS headlights (right side) 5 28 Power window, rear 30
7
Not used 29 Not used
Not used
30 Not used
9 Navigation system, radio system 15 31 Not used
10 digital
radio, cell phone, TV equipment 7,5 32 Not used
11 Automa tic mirror dimming, headlight assistan t 10 33 Sliding/pop-up roof 20
Central locking (front doors) 10 34 Not used
13 Central locking (rear doors) 10 35 Not used
36 Lumbar support 10

_________________________________________________ F_ u_ s_ e_s _ a_n _d_ b_ u _ lb_ s_--J _
No. Equipm ent
37 Heated seats, front
38 Passenger s ide power window, front
39 Special function interface
Starter
41 Rear window wiper
42 Not used
43 Body control module
44 Not use
d
45 Not used
Not used
47 Cell phone package (VOA
interface)
48 Not used
49 Not used
Autom atic cir cuit br eake rs: Amps
20
30
5
4
0
15
20
5
The electric power windows and the electric seat adjusters are protected with circuit breakers which reset automatically after the
circu it overload has been corrected.
[ i J Tip s
• Whenever replacing a fuse, always consult the sticker on the
inside of the fuse panel cover. It contains the most up-to-date infor ­
mation regarding the fuse arrangement. If in doubt, ask your autho­
rized Audi Service advisor.
• Some of the equipment items listed are optiona l or on ly avail­
able on certain model configurations. •
Fuse location , left side of engine
compartment
N M N
~ (X) 0)
Fig . 195 F use ass ign­
m ent in th e e ngin e
co mpar tment in th e
e xampl e wit h
54 p lu g­
in fu ses
Please check your car's fuse layout, there are two different layouts.
Check the fuse layout with the fuse panel cover removed
~ page 278, "Fuse cover in engine compartment" .
Some of the equipment items listed are optional or on ly available on
certain model configurations.
Please note that the preceding table was accurate at the time of
printing and is subject to change . In the event of discrepancies, the
label on the inside of the cover a lways takes precedence.
V ariation (1 ) with 30 Plu g-in F uses
No . Equipm ent Amps
F1 Terminal 30 40
E ngine components
20
F3 Battery voltage 5
F4 ESP valves, Anti -lock brake system (ABS) valves 20/30
F5 Transmission control module
15
Vehicle care Do-it-yourself service Technical data