AUDI S4 1996 B5 / 1.G 01E Transmission Final Drive Flange Housing Assembly Workshop Manual

AUDI S4 1996 B5 / 1.G 01E Transmission Final Drive Flange Housing Assembly Workshop Manual S4 1996 B5 / 1.G AUDI AUDI https://www.carmanualsonline.info/img/6/1295/w960_1295-0.png AUDI S4 1996 B5 / 1.G 01E Transmission Final Drive Flange Housing Assembly Workshop Manual

Page 1 of 10

AUDI S4 1996 B5 / 1.G 01E Transmission Final Drive Flange Housing Assembly  Workshop Manual 39-88
 
  
Drive flange housing, 
disassembling and assembling  Assembly overview
 
Note:  
Removing and installing drive flange housing   
Page 39
-81
 . 
1 - 
Drive flange 
Removing  Page 39
-93
Whe

Page 2 of 10

AUDI S4 1996 B5 / 1.G 01E Transmission Final Drive Flange Housing Assembly  Workshop Manual 39-89
 
  
4 - 
Grooved ball bearing for drive flange 
Pulling out   Page 39
-95
Pressing in   Page 39
-96
5 - 
Sleeve 
Pulling off   Page 39
-92
Pressing on   Page 39
-97
6 - 
Baffle plate 
Only pres

Page 3 of 10

AUDI S4 1996 B5 / 1.G 01E Transmission Final Drive Flange Housing Assembly  Workshop Manual 39-90
 
  
10 - 
Drive flange housing 
11 - 
Bolt, 40 Nm 
Secures final drive support to drive flange 
housing 
12 - 
Final drive support 
13 - 
Circlip Removing  Page 39
-92
14 - 
Cover cap 
Removing

Page 4 of 10

AUDI S4 1996 B5 / 1.G 01E Transmission Final Drive Flange Housing Assembly  Workshop Manual 39-91
      
Drive flange housing, disassembling 
and assembling
 
     
Special tools, testers and auxiliary items  
     
Press plate VW 402
     Press tool VW 409
     Press tool VW 412
     Press

Page 5 of 10

AUDI S4 1996 B5 / 1.G 01E Transmission Final Drive Flange Housing Assembly  Workshop Manual 39-92
      
Note:  
     Removing and installing drive flange housing   
Page 39
-81
 . 
     
Disassembling  
     
-  Clamp drive flange housing in vice (use soft 
jaws). 
    
-  Pull off sleeve.

Page 6 of 10

AUDI S4 1996 B5 / 1.G 01E Transmission Final Drive Flange Housing Assembly  Workshop Manual 39-93
 
    
-  Open out circlip (arrow) on drive flange and push circlip toward splines.
    
- Remove drive flange. 
-  Take circlip out of drive flange housing.
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Page 7 of 10

AUDI S4 1996 B5 / 1.G 01E Transmission Final Drive Flange Housing Assembly  Workshop Manual 39-94
 
    
- Pry out seal.
    
- Remove circlip.
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Page 8 of 10

AUDI S4 1996 B5 / 1.G 01E Transmission Final Drive Flange Housing Assembly  Workshop Manual 39-95
 
    
Note:  
The bearing will be damaged when it is removed. 
Only if baffle plate is damaged:  -  Pull out grooved ball bearing for drive flange.
A - Internal puller 30-37 mm, e.g. Kukko 21/5

Page 9 of 10

AUDI S4 1996 B5 / 1.G 01E Transmission Final Drive Flange Housing Assembly  Workshop Manual 39-96
      
Assembling  
    
-  Press grooved ball bearing into drive flange housing.
- Fit outer circlip.
-  Pack space between sealing lip and dust lip of seal with sealing grease 
G52 128 A1.

Page 10 of 10

AUDI S4 1996 B5 / 1.G 01E Transmission Final Drive Flange Housing Assembly  Workshop Manual 39-97
 
    
-  Insert inner circlip in drive flange housing and hold in position with 
pliers; press in drive flange. 
-  Fit circlip in groove.
    
-  Press sleeve onto drive flange as far as stop.