AUDI TT 1995 8N / 1.G AEB ATW Engines Exhaust System Components User Guide
								
                                
                
                
                Manufacturer: AUDI, Model Year: 1995,
                  Model line: TT,
                  Model: AUDI TT 1995 8N / 1.G
                
                
                 Pages: 35, PDF Size: 0.46 MB
                    
                							
              
              
  
                
              
              
    
        
         
         
  
                                   
  AUDI TT 1995 8N / 1.G AEB ATW Engines Exhaust System Components User Guide
  TT 1995 8N / 1.G
  AUDI
  AUDI
  https://www.carmanualsonline.info/img/6/951/w960_951-0.png
  AUDI TT 1995 8N / 1.G AEB ATW Engines Exhaust System Components User Guide
            
        
  
 
Trending: warning, engine oil, automatic transmission, manual transmission, engine coolant, oil, sensor
Page 11 of 35
26-8
 
  
7 - 
Heated Oxygen Sensor (HO2S) 
50 Nm (37 ft lb)Only grease threads with "G 052 112 A3." 
Do NOT allow grease to get into slots on 
sensor body Checking Repair Manual, 1.8 Liter 4-Cyl. 
5V Turbo Fuel Injection &Ignition, Repair 
Group 24 Disconnect Heated Oxygen Sensor 
(HO2S) harness connector   Page 26
-21
 
8 - 
Nut 
Always replace25 Nm (18 ft lb)
9 - 
Bolt 25 Nm (18 ft lb)
10 - 
Mount 
  Different versions for manual and automatic 
transmissions Manual transmission   Page 26
-12
 , Fig. 
 1
 
Automatic transmission   Page 26
-13
 , 
Fig.  2
 
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        Page 12 of 35
26-9
 
  
CAUTION! 
Flexpipe must not be bent more than 10 , 
otherwise it may be damaged.  11 - 
Front exhaust pipe 
With flexpipe
 To remove, unbolt floor crossmember (20 
Nm/15 ft lb) 
 Align exhaust system free of stress   Page 26
-
24
 
12 - 
Double clamp 
Before tightening, ensure exhaust system 
is free of stress   Page 26
-24
 
Installation position: bolt ends point toward 
left Installation position of bolt ends   Page 26
-13
 , Fig.   3
 
Tighten bolts evenly
13 - 
Nut 40 Nm (30 ft lb)
14 - 
Mount 
15 - 
Bolt 
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        Page 13 of 35
25 Nm (18 ft lb)
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        Page 14 of 35
26-10
 
  
16 - 
Rear muffler 
Factory-installed with front muffler as one 
unit. If repair is necessary, replace 
separately Separating point   Page 26
-16
Align exhaust system free of stress   
Page 26
-24
 
17 - 
Mount 
18 - 
Bolt 
25 Nm (18 ft lb)
19 - 
Bolt 25 Nm (18 ft lb)
20 - 
Mount 
21 - 
Nut 40 Nm (30 ft lb)
22 - 
Double clamp Used when front or rear muffler is replaced 
separately. Before tightening, ensure exhaust system 
is free of stress   Page 26
-24
 
Installation position: bolt ends point toward 
left 
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        Page 15 of 35
Installation position of bolt ends   Page 26
-13
 , Fig.   3
 
Tighten bolts evenly
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pair&id=AUDI.B5.GE02.26.1 
        
        
        Page 16 of 35
26-11
 
  
23 - 
Support ring 
24 - 
Bolt 
25 Nm (18 ft lb)
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        Page 17 of 35
26-12
 
    
Fig. 1  Individual mounting components for vehicles with manual 
transmission 
1 - Buffer
2 - Spacer sleeve
3 - Washer
4 - Strap, right
5 - Washer
6 - Bolt (25 Nm/18 ft lb) 
7 - Spacer sleeve
8 - Strap, left
9 - Compression spring 
10 - Bolt (25 Nm/18 ft lb) 
11 - Self-locking nut (25 Nm/18 ft lb)
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pair&id=AUDI.B5.GE02.26.1 
        
        
        Page 18 of 35
26-13
 
    
Fig. 2  Individual mounting components for vehicles with 
automatic transmission 
1 - Washer
2 - Buffer
3 - Strap
4 - Spacer sleeve
5 - Bolt (25 Nm/18 ft lb) 
6 - Bolt
7 - Washer
8 - Compression spring 
9 - Spacer sleeve
10 - Self-locking nut (25 Nm/18 ft lb)
    
Fig. 3  Double clamp installation position
-  Install double clamp so bolt ends do not project over lower edge of 
double clamp. 
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        Page 19 of 35
26-14
      
Front and rear muffler, separating
 
     
Connecting pipe has a designated separating 
point on connecting pipe for separate 
replacement of front and/or rear muffler. 
     Separating point is marked by a depression in 
the pipe. 
     
Special tools and equipment 
      VAG1523 saw  
     
Front-wheel-drive vehicles 
    
-  Using VAG1523 saw, cut exhaust pipe at separating point (arrow) at 
right angle. 
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        Page 20 of 35
26-15
      
-  When installing, center double clamp over 
separating point. 
    
 
Double clamp -1- installation position: level, bolt ends pointing 
downward 
 Install double clamp so that bolt ends don't project over lower edge 
of double clamp   Page 26
-13
 , Fig.   3
 
-  Install exhaust system free of stress   Page 26
-24
 .
-  Tighten double clamp bolts evenly to 40 Nm (30 ft lb).
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e=re
pair&id=AUDI.B5.GE02.26.1 
        
        
            
      
   
Trending: torque, coolant, warning, sensor, coolant level, ignition, lock