AUDI TT 1997 8N / 1.G AEB ATW Engines Valvetrain Servicing Owner's Guide

AUDI TT 1997 8N / 1.G AEB ATW Engines Valvetrain Servicing Owner's Guide TT 1997 8N / 1.G AUDI AUDI https://www.carmanualsonline.info/img/6/960/w960_960-0.png AUDI TT 1997 8N / 1.G AEB ATW Engines Valvetrain Servicing Owner's Guide
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Page 31 of 51

AUDI TT 1997 8N / 1.G AEB ATW Engines Valvetrain Servicing Owners Guide 15-57
      
-  Remove 3366 bracket-tensioner.
    
CAUTION! 
Part numbers are listed here for reference only. Always check with 
your Parts department for the latest information.  -  Lightly coat hat

Page 32 of 51

AUDI TT 1997 8N / 1.G AEB ATW Engines Valvetrain Servicing Owners Guide 15-58
 
    
Note:  
When turning camshaft, crankshaft must not be at TDC Cyl. 1 for any 
cylinder. Valves and/or pistons may be damaged. 
Note:  
Follow all procedures for removing and installing too

Page 33 of 51

AUDI TT 1997 8N / 1.G AEB ATW Engines Valvetrain Servicing Owners Guide 15-59
      
Tightening torques  
     
Component  
Tightening 
torques  
Bearing cap to cylinder head   10 Nm (7 ft lb)  
Hydraulic chain tensioner to 
cylinder head  10 Nm (7 ft lb)  
Shutter wheel

Page 34 of 51

AUDI TT 1997 8N / 1.G AEB ATW Engines Valvetrain Servicing Owners Guide 15-60
      
Hydraulic valve lifters, checking
 
     
Special tools and equipment  
     
Feeler gauge 
     Wood or plastic wedge
     
Note:  
     Hydraulic valve lifters cannot be serviced.

Page 35 of 51

AUDI TT 1997 8N / 1.G AEB ATW Engines Valvetrain Servicing Owners Guide valve lifter as follows:  
     
-  Remove cylinder head cover   Page 15
-17
 .
     
-  Turn crankshaft until cams of valve lifters to be 
tested point up. 
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Page 36 of 51

AUDI TT 1997 8N / 1.G AEB ATW Engines Valvetrain Servicing Owners Guide 15-61
      
Vehicles with manual transmission 
     
-  Switch ignition off, shift into fourth gear and push 
vehicle forward. 
     
Vehicles with automatic transmission 
     
-  Remove noise insul

Page 37 of 51

AUDI TT 1997 8N / 1.G AEB ATW Engines Valvetrain Servicing Owners Guide 15-62
      
Valve stem oil seals, replacing
 
     
Cylinder head installed 
     
Special tools and equipment  
     VW653/3 pressure hose
     3122B spark plug removal tool
     3362 valve spring t

Page 38 of 51

AUDI TT 1997 8N / 1.G AEB ATW Engines Valvetrain Servicing Owners Guide spark plugs. 
     
-  Move piston for individual cylinder to Bottom 
Dead Center (BDC) position. 
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Page 39 of 51

AUDI TT 1997 8N / 1.G AEB ATW Engines Valvetrain Servicing Owners Guide 15-63
      
-  Thread VW653/3 pressure hose into spark plug 
hole. 
     
Note:  
     Lightly tap valve spring retainer to loosen stuck 
valve keepers. 
    
Intake and exhaust valves have different

Page 40 of 51

AUDI TT 1997 8N / 1.G AEB ATW Engines Valvetrain Servicing Owners Guide 15-64
 
    
-  Using 3364 valve seat tool, remove valve stem oil seals.
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