dimensions BMW 3 SERIES 1983 E30 Workshop Manual

1 General information
The engine electrical systems include all
ignition, charging and starting components.
Because of their engine-related functions,
these components are discussed separately
from body-related electrical devices such as
the lights, the instruments, etc. (which are
included in Chapter 12).
Always observe the following precautions
when working on the electrical systems:
a) Be extremely careful when servicing
engine electrical components. They are
easily damaged if improperly checked,
connected or handled.
b) Never leave the ignition switched on for
long periods of time with the engine off.
c) Don’t disconnect the battery cables while
the engine is running.
d) Observe the rules when jump-starting
your vehicle. Read the precautions at the
front of this manual.
e) Always disconnect the battery negative
cable first, and connect it last, to reduce
the risk of accidental short-circuits.
f) Don’t charge the battery with the cables
connected to the terminals.
It’s also a good idea to review the safety-
related information regarding the engine
electrical systems in the “Safety first”section
near the front of this manual before beginning
any operation included in this Chapter.
Caution: If the radio in your
vehicle is equipped with an anti-
theft system, make sure you
have the correct activation code
before disconnecting the battery. Refer to
the information on page 0-7 at the front of
this manual before detaching the cable.
Note: If, after connecting the battery, the
wrong language appears on the instrument
panel display, refer to page 0-7 for the
language resetting procedure.
2 Battery-
emergency jump starting
1
Refer to the “Jump starting”procedure at
the front of this manual.
3 Battery- removal and refitting
1
Note:Depending on the model, the battery
may be located in the engine compartment, in
the rear luggage compartment, or under the
rear seat. Consult your owners handbook for
the location of the battery, if not already
known to you.Caution: If the radio in your
vehicle is equipped with an anti-
theft system, make sure you
have the correct activation code
before disconnecting the battery. Refer to
the information on page 0-7 at the front of
this manual before detaching the cable.
Note: If, after connecting the battery, the
wrong language appears on the instrument
panel display, refer to page 0-7 for the
language resetting procedure.
1Disconnect the battery negative cable.
2Detach the cable from the positive terminal.
3Remove the battery hold-down bracket
(see illustrations)and lift out the battery. Be
careful - it’s heavy. Do not tilt the battery to
any extent while it is being removed, and
store it upright.
4While the battery is out, inspect the carrier
(tray) for corrosion (see Chapter 1).
5If you are renewing the battery, make sure
that you get one that’s identical, with the
same dimensions, amperage rating, cold
cranking rating, etc.
6Refitting is the reverse of removal.
4 Battery cables-
check and renewal
1
Check
1Periodically inspect the entire length of
each battery cable for damage, cracked or
burned insulation, and corrosion.
Poor battery cable connections can cause
starting problems and decreased engine
performance.
Caution: If the radio in your
vehicle is equipped with an anti-
theft system, make sure you
have the correct activation code
before disconnecting the battery. Refer to
the information on page 0-7 at the front of
this manual before detaching the cable.
Note: If, after connecting the battery, the
wrong language appears on the instrument
panel display, refer to page 0-7 for the
language resetting procedure.2Check the cable-to-terminal connections at
the ends of the cables for cracks, loose wire
strands, and corrosion. The presence of
white, fluffy deposits under the insulation at
the cable terminal connection is a sign that
the cable is corroded, and should be cleaned
or renewed. Check the terminals for
distortion, missing mounting bolts, and
corrosion.
Renewal
3When removing the cables, always
disconnect the negative cable first and
connect it up last. This reduces the risk of
accidental short-circuits. Even if only a new
positive cable is being fitted, be sure to
disconnect the negative cable from the
battery first (see Chapter 1 for further
information regarding battery cable removal).
4Disconnect the old cables from the battery,
then trace each of them to their opposite ends
and detach them from the starter solenoid
and earth terminals. Note the routing of each
cable to ensure correct refitting.
5If the old cables are to be renewed, take
them with you when buying new cables. It is
vitally important that you renew the cables
with identical parts. Cables have character-
istics that make them easy to identify: positive
cables are usually red, larger in cross-section,
and have a larger-diameter battery post
clamp; earth cables are usually black, smaller
in cross-section, and have a slightly smaller
diameter clamp for the negative post.
6Clean the threads of the solenoid or earth
connection with a wire brush to remove rust
and corrosion.
7Attach the cable to the solenoid or earth
connection, and tighten the mounting nut/bolt
securely.
8Before connecting a new cable to the
battery, make sure that it reaches the battery
post without having to be stretched.
9Connect the positive cable first, followed by
the negative cable.
5•2 Engine electrical systems
3.3b The battery is mounted under the
rear seat on some models
3.3a Always detach the cable from the
battery negative terminal first, then detach
the positive cable – to remove the hold-
down assembly, remove the nuts (arrowed)
or single bolt
Apply a light coat of battery
terminal corrosion inhibitor,
or petroleum jelly, to the
terminal threads, to prevent
future corrosion.

REF•20Glossary of Technical Terms
A
ABS (Anti-lock brake system)A system,
usually electronically controlled, that senses
incipient wheel lockup during braking and
relieves hydraulic pressure at wheels that are
about to skid.
Air bag An inflatable bag hidden in the
steering wheel (driver’s side) or the dash or
glovebox (passenger side). In a head-on
collision, the bags inflate, preventing the
driver and front passenger from being thrown
forward into the steering wheel or windscreen.
Air cleanerA metal or plastic housing,
containing a filter element, which removes
dust and dirt from the air being drawn into the
engine.
Air filter elementThe actual filter in an air
cleaner system, usually manufactured from
pleated paper and requiring renewal at regular
intervals.
Allen keyA hexagonal wrench which fits into
a recessed hexagonal hole.
Alligator clipA long-nosed spring-loaded
metal clip with meshing teeth. Used to make
temporary electrical connections.
AlternatorA component in the electrical
system which converts mechanical energy
from a drivebelt into electrical energy to
charge the battery and to operate the starting
system, ignition system and electrical
accessories.
Ampere (amp)A unit of measurement for the
flow of electric current. One amp is the
amount of current produced by one volt
acting through a resistance of one ohm.
Anaerobic sealerA substance used to
prevent bolts and screws from loosening.
Anaerobic means that it does not require
oxygen for activation. The Loctite brand is
widely used.
AntifreezeA substance (usually ethylene
glycol) mixed with water, and added to a
vehicle’s cooling system, to prevent freezing
of the coolant in winter. Antifreeze also
contains chemicals to inhibit corrosion and
the formation of rust and other deposits thatwould tend to clog the radiator and coolant
passages and reduce cooling efficiency.
Anti-seize compoundA coating that
reduces the risk of seizing on fasteners that
are subjected to high temperatures, such as
exhaust manifold bolts and nuts.
AsbestosA natural fibrous mineral with great
heat resistance, commonly used in the
composition of brake friction materials.
Asbestos is a health hazard and the dust
created by brake systems should never be
inhaled or ingested.
AxleA shaft on which a wheel revolves, or
which revolves with a wheel. Also, a solid
beam that connects the two wheels at one
end of the vehicle. An axle which also
transmits power to the wheels is known as a
live axle.
AxleshaftA single rotating shaft, on either
side of the differential, which delivers power
from the final drive assembly to the drive
wheels. Also called a driveshaft or a halfshaft.
BBall bearingAn anti-friction bearing
consisting of a hardened inner and outer race
with hardened steel balls between two races.BearingThe curved surface on a shaft or in a
bore, or the part assembled into either, that
permits relative motion between them with
minimum wear and friction.
Big-end bearingThe bearing in the end of
the connecting rod that’s attached to the
crankshaft.
Bleed nippleA valve on a brake wheel
cylinder, caliper or other hydraulic component
that is opened to purge the hydraulic system
of air. Also called a bleed screw.
Brake bleedingProcedure for removing air
from lines of a hydraulic brake system.
Brake discThe component of a disc brake
that rotates with the wheels.
Brake drumThe component of a drum brake
that rotates with the wheels.
Brake liningsThe friction material which
contacts the brake disc or drum to retard the
vehicle’s speed. The linings are bonded or
riveted to the brake pads or shoes.
Brake padsThe replaceable friction pads
that pinch the brake disc when the brakes are
applied. Brake pads consist of a friction
material bonded or riveted to a rigid backing
plate.
Brake shoeThe crescent-shaped carrier to
which the brake linings are mounted and
which forces the lining against the rotating
drum during braking.
Braking systemsFor more information on
braking systems, consult the Haynes
Automotive Brake Manual.
Breaker barA long socket wrench handle
providing greater leverage.
BulkheadThe insulated partition between
the engine and the passenger compartment.
CCaliperThe non-rotating part of a disc-brake
assembly that straddles the disc and carries
the brake pads. The caliper also contains the
hydraulic components that cause the pads to
pinch the disc when the brakes are applied. A
caliper is also a measuring tool that can be set
to measure inside or outside dimensions of an
object.
Brake bleeding
Bearing
Axle assembly
Anti-seize compound
Alternator (exploded view)
Air filter

REF•24Glossary of Technical Terms
automatic transmission, a switch that
prevents starting if the vehicle is not in Neutral
or Park.
StrutSee MacPherson strut.
TTappetA cylindrical component which
transmits motion from the cam to the valve
stem, either directly or via a pushrod and
rocker arm. Also called a cam follower.
ThermostatA heat-controlled valve that
regulates the flow of coolant between the
cylinder block and the radiator, so maintaining
optimum engine operating temperature. A
thermostat is also used in some air cleaners in
which the temperature is regulated.
Thrust bearingThe bearing in the clutch
assembly that is moved in to the release levers
by clutch pedal action to disengage the
clutch. Also referred to as a release bearing.
Timing beltA toothed belt which drives the
camshaft. Serious engine damage may result
if it breaks in service.
Timing chainA chain which drives the
camshaft.
Toe-inThe amount the front wheels are
closer together at the front than at the rear. On
rear wheel drive vehicles, a slight amount of
toe-in is usually specified to keep the front
wheels running parallel on the road by
offsetting other forces that tend to spread the
wheels apart.
Toe-outThe amount the front wheels are
closer together at the rear than at the front. Onfront wheel drive vehicles, a slight amount of
toe-out is usually specified.
ToolsFor full information on choosing and
using tools, refer to the Haynes Automotive
Tools Manual.
TracerA stripe of a second colour applied to
a wire insulator to distinguish that wire from
another one with the same colour insulator.
Tune-upA process of accurate and careful
adjustments and parts replacement to obtain
the best possible engine performance.
TurbochargerA centrifugal device, driven by
exhaust gases, that pressurises the intake air.
Normally used to increase the power output
from a given engine displacement, but can
also be used primarily to reduce exhaust
emissions (as on VW’s “Umwelt” Diesel
engine).
UUniversal joint or U-jointA double-pivoted
connection for transmitting power from a
driving to a driven shaft through an angle. A U-
joint consists of two Y-shaped yokes and a
cross-shaped member called the spider.
VValveA device through which the flow of
liquid, gas, vacuum, or loose material in bulk
may be started, stopped, or regulated by a
movable part that opens, shuts, or partiallyobstructs one or more ports or passageways.
A valve is also the movable part of such a
device.
Valve clearanceThe clearance between the
valve tip (the end of the valve stem) and the
rocker arm or tappet. The valve clearance is
measured when the valve is closed.
Vernier caliperA precision measuring
instrument that measures inside and outside
dimensions. Not quite as accurate as a
micrometer, but more convenient.
ViscosityThe thickness of a liquid or its
resistance to flow.
VoltA unit for expressing electrical “pressure”
in a circuit. One volt that will produce a current
of one ampere through a resistance of one
ohm.
WWeldingVarious processes used to join metal
items by heating the areas to be joined to a
molten state and fusing them together. For
more information refer to the Haynes
Automotive Welding Manual.
Wiring diagramA drawing portraying the
components and wires in a vehicle’s electrical
system, using standardised symbols. For
more information refer to the Haynes
Automotive Electrical and Electronic Systems
Manual.