BMW 3 SERIES 2005 E90 Service and warranty information

Inspection I
Only those items of inspection work which apply to your vehicle will be performed. This list is
subject to amendment.
Undercarriage
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3 Series325i, 325Ci, 325iT
+ Conv. SULEV (PZEV)
Change oil and oil filter while engine is at normal operating • •
temperature. We recommend BMW 5W-30 High Performance
Synthetic Oil, p/n 07 51 0 017 866.
Check transmission for leaks. • •
Check rear axle for leaks. • •
Half-shafts: Check for leaks at flexible boots. • •
Visually check fuel tank, lines and connections for leaks. • •
Check condition, position, and mounting of exhaust system. • •
Examine for leaks.
Check power steering system for leaks. Check power steering • •
fluid level; add fluid if necessary.
Check steering for absence of play, condition of suspension track • •
rods, front axle joints, steering linkage and joint disc.
Check overall thickness of front and rear disc brake pads using • •
special tool. If replacement is necessary: Examine brake disc surfaces.
Clean brake pad contact points in calipers. Grease wheel centering
hubs. Check thickness of parking brake linings only when replacing
rear brake pads.
Check brake system connections and lines for leaks, damage • •
and incorrect positioning.
Check parking brake actuation. Adjust if necessary. • •
Check all tire pressures (including spare). Correct if necessary. • •
Check condition of tires (outer surface [left/right]), tread wear and
pattern; in case of uneven tread wear, readjust wheel alignment
if requested (invoice separately).
Inspect entire body according to terms of rust perforation limited • •
warranty (Must be performed at least every two years).
Engine Compartment
Read out diagnostic system. • •
Check engine cooling system/heater hose connections for leaks. • •
Check coolant level and antifreeze protection level. Add coolant
if required.
Check windshield washer fluid level and antifreeze protection. • •
Fill up and/or correct if required.
Check air conditioner for operation. • •
Replace microfilter. (Note: reduce replacement interval in dusty • •
operating conditions.)
Reset service interval indicator.••

3 Series325i, 325Ci, 325iT
+ Conv. SULEV (PZEV)
Check battery state-of-charge indicator and charge if required. • •
Check lighting system, i.e.: headlights, foglights, parking, back-up, • •
license plate, interior (including map reading lights), glove box,
flashlight, illuminated makeup mirrors, luggage compartment/
area lights.
Check instrument panel and dashboard illumination. • •
Check all warning/indicator lights, check control. • •
Check turn signals, hazard warning flashers, brake lights, horns, • •
headlight dimmer and flasher switch.
Check wipers and washer system(s); wiper blades, washer • •
jet positions.
Check condition and function of safety belts. • •
Visually examine all SRS airbag units for torn covers, obvious • •
damage or attachment of decals, decorations or accessories.
Check central locking/double lock. • •
Check operation of all latches. • •
Check heater/air conditioner blower, rear window defogger. • •
Check rear view mirrors. • •
Activate automatic roll-over protection system via OBD plug. •
Note: First remove hardtop/lower top.
Lubricate convertible top sliding linkage covers. •
Final Inspection
Road test with check of brakes, suspension, steering, • •
clutch/manual transmission or automatic transmission.
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Inspection I
Body/Electrical

3 Series325i, 325Ci, 325iT
+ Conv. SULEV (PZEV)
Replace air cleaner element. (Note: Reduce replacement interval • •
in dusty operating conditions).
Inspection II
Includes all items listed under Inspection I, and the following checks
and maintenance operations.
Engine Compartment
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Brake Fluid Service
Replace brake fluid every 2 years (time interval begins from the • •
vehicle’s production date).
Oxygen Sensor Service
Replace Oxygen Sensor every 120,000 miles (non-SMG). •
Replace Oxygen Sensor every 100,000 miles (only SMG). •
Replace Oxygen Sensor every 150,000 miles. •
Spark Plug Service
Replace spark plugs every 100,000 miles. • •
Automatic Transmission Service
Replace ATF every 100,000 miles. • •

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Speedometer
(Odometer Memory)
changed:
Mileage
DateSpeedometer
(Odometer Memory)
changed:
Mileage
Date
Record of Oxygen Record of Oxygen Record of
Record of Spark Plug Sensor replacement Sensor replacement Record of brake/ ATF change
Replacement (Every 120,000 Miles) for SULEV (PZEV) clutch fluid changes (Every 100,000
(Every 100,000 Mi.) (SMG: 100,000 Miles) (Every 150,000 Miles) (Every 2 years) miles)
Date Mileage Date Mileage Date Mileage Date Date

BMW Engine Oil Service BMW Engine Oil ServiceBMW Engine Oil Service BMW Engine Oil Service
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BMW Engine Oil Service BMW Engine Oil ServiceBMW Engine Oil Service BMW Engine Oil Service
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BMW Engine Oil Service BMW Engine Oil ServiceBMW Engine Oil Service BMW Engine Oil Service
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The maintenance schedule as shown
is required for the proper functioning
of the emission control systems for
optimum vehicle performance and fuel
economy.
Abbreviations:
I - Inspect
R - Replace part(s) and/or fluid listed
Basic Engine
Engine oil....................................................
Engine oil filter..........................................
Fuel System
Air filter.......................................................
Ignition System
Spark plugs...............................................
Emission Control Components
Oxygen sensor..........................................
Emission Control Maintenance Schedule
3 Series and 325i, 325Ci, 325iT SULEV (PZEV)
Oxygen Sensor Service: The oxygen sensor deteriorates strictly on a mileage basis and must
therefore be replaced to maximize vehicle fuel economy and minimize exhaust pollution.
The mileage interval varies according to individual driving conditions and is determined by the
service interval indicator.
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Oil Service
Inspection I
Oil Service
Inspection II
RRR R
RRR R
R
Replace at intervals of
100,000 miles
Replace at intervals of
120,000 miles
(SMG: 100,000 miles)3 Series
Oil Service
Inspection I
Oil Service
Inspection II
RRR R
RRR R
R
Replace at intervals of
100,000 miles
Replace at intervals of
150,000 miles 325i, 325Ci, 325iT
SULEV (PZEV)

If your car is driven only for short distances of
less than 10 miles over a prolonged period of
time, without an occasional drive at highway
speeds, the engine’s charging system will not
maintain the battery. Insufficient use of the
vehicle could result in short term starting
problems and in the long term could damage
the battery.
In case the car is not operated for more than
four weeks it is advisable to:
a) consider using a proper trickle charger,
following the charger manufacturer’s
instructions, to maintain the battery’s state of
charge; or
b) consult your BMW center regarding battery
removal. Once removed, the battery must be
charged and stored in a cool, dry place
where it can be protected from freezing. If
the battery will be stored for over 3 months, it
must be recharged every 3 months, or else it
will become damaged and useless.
Please consult with your BMW center for
further guidance and information.
Corrosion Protection
Extensive corrosion protection measures
implemented by BMW now make it possible to
offer a twelve-year limited mileage anti-
corrosion warranty against rust perforation on
your vehicle provided that the vehicle is
maintained in accordance with the provisions
of the New Vehicle Limited Warranty as
outlined in the Warranty Section of this
Statement (page 30).
The major degree of corrosion protection is
due to the electrophoretic dip painting process
which cathodically deposits paint particles on
all body parts, attracting paint particles into the
minutest cavities or seams. Body parts are
designed to provide optimum corrosion
protection.During manufacture, exterior body parts
receive an additional corrosion protection coat.
Hood, trunk, doors and other body parts with
metal folds are coated with PVC and sealed
from the outside.
All floor panels receive a resilient coating of
PVC for maximum protection against damage
due to stones, etc.
Corrosion protection materials tested over
many years are applied to the surfaces of
cavities and to the entire underside of the
vehicle during and after assembly.
Requirements for maintaining the twelve-year
unlimited mileage anti-corrosion warranty are
outlined in the Warranty Section of this
Statement (page 32).
Restoring corrosion protection
Please take care that anti-corrosion material is
replaced when your car is repaired after body
or chassis damage.
BMW will not accept any liability for any
parts and accessories not approved by
BMW.
Underbody maintenance
The underbody has to be cleaned at least
once a year, in spring, with plain water in order
to remove mud, chemical sediments and other
deposits. If those materials are not removed,
corrosion (rust) will occur.
Your BMW center will do this anti-corrosion
service for you.
WARNING
Do not apply additional undercoating or rust-
proofing on or near the exhaust manifold,
exhaust pipes, catalytic converter or heat
shields. During driving, the substance used
for undercoating could overheat and cause
a fire.
Battery Care
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Body Inspection
Show damage location above with codes:
X Stone damage O Dent
Scratch Collision damage
T Undercoating damage (explain in remarks)
The undersigned herewith confirms that this inspection has been carried out by the BMW
center below and this BMW center has given notification of any body repairs necessary.
Customer's
signatureDate
Performed by BMW center/Stamp with Code
BMW center authorized signature
16Vehicle inspected and repaired
if necessary to BMW standards
required by BMW twelve year
unlimited mileage anti-
corrosion warranty
Yes
No
Partially*
*Remarks–explain (use repair
order if necessary)