low beam BMW 318i 1997 E36 Workshop Manual
[x] Cancel search | Manufacturer: BMW, Model Year: 1997, Model line: 318i, Model: BMW 318i 1997 E36Pages: 759
Page 18 of 759
010-10
FUNDAMENTALS
FOR
THE
DO-IT
YOURSELF
OWNER
TOOLS
Torque
Wrench
B021FNG
Fig
.
12
.
Jack
stand
for
safely
supporting
car
to
work
underneath
.
B022FNG
Fig
.
13
.
Oil
change
equipment
includesdrainplug
wrench
(17mm),
8
qt
.
drain
pan,
and
funnel
.
A
torque
wrench
is
used
to
precisely
tighten
threaded
fasten-
Fig
.
15
.
Feeler
gauge
set
.
ers
to
a
predetermined
value
.
Many
of
the
repair
procedures
in
this
manual
include
BMW-specified
torquevalues
in
Newton-
meters
(Nm)
and
the
equivalent
values
in
foot-pounds
(ft-Ib)
.
Digital
Multimeter
A
torque
wrench
with
a
range
up
to
about
150
Nm
(185
ft-lb)
has
adequate
capacity
for
most
of
the
repairs
covered
in
this
manual
.
For
recommended
torque
values
of
10
Nm
or
below,the
English
system
equivalent
is
given
in
inch-pounds
(in-lb)
.
These
small
values
may
be
most
easily
reached
using
a
torque
wrench
calibrated
in
inch-pounds
.
To
convert
inch-pounds
to
foot-pounds,
divide
by12
.
Fig
.
14
.
Torque
wrenches
.
Inexpensive
beam-type
(top)
is
adequate
but
must
be
read
visually
.
Ratchet-type
(bottom)
can
be
pre-
set
to
índicate
(click)
when
torquevalue
has
been
reached
.
Feeler
Gauges
B018FNG
Feeler
gauges
are
thin
metal
strips
of
precise
thickness,
used
to
measure
small
clearances
.
They
are
normally
available
as
a
set,
covering
a
range
of
sizes
.
See
Fig
.
15
.
Several
types
of
torque
wrenches
are
available
.
They
al¡
do
Many
of
the
electrical
tests
in
Chis
manual
cal¡
for
the
mea-
the
same
job,
bu¡
óffer
different
convenience
features
at
differ-
surement
of
resistance
(ohms)
or
voltage
values
.
For
safe
and
ent
prices
.
Two
typical
torque
wrenches
are
shown
in
Fig
.
14
.
accurate
tests
of
ignition,
fuel
injection,
and
emission
control
The
most
convenient
ones
have
a
built-in
ratchet,
and
can
be
systems,
the
multi-meter,
shown
in
Fig
.
16,
should
be
digital,
preset
to
indicate
when
a
specific
torque
value
has
been
with
high
(at
least
10,000
ohms)
input
impedance
.
Some
reached
.
Followthe
wrench
manufacturer's
directions
for
use
meters
have
automotive
functions
suchas
dweil
and
pulse
to
achieve
the
greatest
accuracy
.
width
that
are
useful
fortroubleshooting
ignition
and
fuel
injec-
tion
problems
.
CAUTION-
The
DME
system,
central
body
electronics,
and
other
electronic
systems
may
be
damaged
by
the
high
current
draw
of
a
test
fight
with
a
normal
in-
candescent
bulb
.
As
a
general
rule,
usea
high
ím-
pedance
digital
multimeter
or
an
LED
test
fightforall
electrfcal
testfng
.
B020FNG
Page 388 of 759
610-2
ELECTRICAL
COMPONENT
LOCATIONS
Fuses
number47
and
50are
mounted
on
the
left
side
splice
panel
.
Refer
lo
Fig
.
5
.
Fuse48
is
mounted
on
the
auxiliary
relay
panel
.
Refer
to
Fig
.
3
.
Fuse
49
is
mounted
in
the
right
side
of
the
luggage
compart-
ment
behind
the
trim
cover
.
Relay
Positions
Mounted
in
the
left-hand
rear
comer
of
the
engine
compart-
ment,
the
power
distribution
box
contains
46
(uses
and
15
re-
lay
positions
.
See
Fig
.
2
.
Fuses31-46
-
Er
a
&QT
MM
~
Fig
.
2
.
E36
front
power
distribution
box
.
FUSE
AND
RELAY
POSITIONS
Fuses1-20
13
EL1
5
]
mmmmmmmmmm
Fuses
21-30
--
0013034)
1
.
Fuel
pump
relay
9
.
Heater/A/C
Blower
relay
2
.
System
(main)
relay
10
.
Rear
defogger
relay
3
.
Oxygen
sensorheater
re-
11
.
ABS
system
relay
lay
12
.
ABS
pump
relay
4
.
Horn
relay
13
.
High
speed
radiator
fan
re-
5
.
Taillight/foglight
relay
]ay
6
.
Low
beam
relay
14
.
A/C
compressor
relay
7
.
High
beam
relay
15
.
Low
speed
radiator
fan
re-
8
.
Emergency
flasherrelay
¡ay
Auxiliary
Relay
Panel
The
auxiliary
relay
panel
contains
five
relay
positions
.
In
lat-
er
modeis
an
additional
fuse
holder
(Fuse48)
and
the
EWS
II
(anti-theft)
transmitter/receiver
module
are
located
on
this
panel
.
See
Fig
.
3
.
The
panel
is
located
nextto
the
steering
column
under
the
driver's
side
dashboard
.
To
access
this
panel,
remove
the
pwer
dash
panel
on
driver's
side
.
See513
Interior
Trim
.
Then
remove
the
driver's
side
knee
bolster
.
Lower
the
relay
panel
by
gently
releasing
the
plastic
retainers
.
See
Fig
.
4
.
During
installation,
be
sure
the
retainer
tabs
are
engaged
in
the
relay
panel
.
Splice
Panel,
Left
3
¡ni
Fig
.
3
.
Auxiliary
relay
panel
under
left
side
of
dash
.
Fuse
48)
0013035
1
.
Comfort
relay
(where
ap-
4
.
Not
used
plicable)
5
.
Not
used
2
.
Crash
control
module
6
.
EWS
II
transmitter/receiv-
3
.
Park
ventilation
relay
er
module
(from
Jan
.
1995)
0013164
Fig
.
4
.
Auxiliary
relay
panel
under
left
sideof
dashboard
(arrow)
.
The
left
splice
panel
contains
four
relay
positions
and
an
ad-
ditional
fuse
holder
(Fuses
47
and
50)
.
To
access
the
left
side
electrical
splice
panel,
remove
the
left
side
dash
panel
and
knee
bolster,
as
described
earlier
.
The
panel
is
located
above
and
lo
the
left
of
the
clutch
pedal
.
See
Fig
.
5
.
Page 400 of 759
610-14
ELECTRICAL
COMPONENT
LOCATIONS
Component
Model
Year
Location
Refer
to
G
102
1992-1998
Left
front
strut
tower
G
103
1992-1998
Right
front
strut
tower
G
110
1992-1998
Left
front
of
engine
G
111
1992-1998
Near
battery
G
117
1992-1998
Right
rearof
engine
G
119
1992-
1998
Right
front
of
engine
G
123
1992-1998
Right
side
of
safety
wall
G
200
1992-1998
Left
kick
panel
G
201
1992-1998
Right
side
ofI/P
G
202
1992-1998
Left
side
ofI/P
G
203
1992-1998
Right
kick
panel
G
230
1992-1998
Right
kick
panel
G
301
1992-1998
Below
rightfront
seat
G
302
1992-1998
Below
center
console
G
303
1992-1998
Below
right
rear
seat
G
310
1992-1998
Behind
right
rear
seat
G
312
1992-1998
Behind
left
rear
seat
G
313
1992-1998
Right
side
of
rear
shelf
G
314
1992-1998
Left
side
of
rear
shelf
G
400
1992-1998
Left
front
side
of
trunk
G
404
1992-1998
Left
rearside
of
trunk
Camshaft
Position
Sensor
1992-1998
Front
of
engine
Fig
.
7
.
Hard
Top,
Connector
1
1994-1998
In
convertible
top
compartment
left
side
Hard
Top,
Connector
II
1994-1998
In
convertible
top
compartment
left
side
Hazard
Flasher
Relay
1992-1998
Power
distribution
box
Fig
.
2
.
Headlight
High
Beam
Relay
1998
Left
hand
side
of
dash
behind
instrument
cluster
Headlight
High
Beam
Relay
1992-1997
Power
distribution
box
Headlight
Low
Beam
Relay
1992-1998
Power
distribution
box
Heat
ExchangerTemperature
1993-1998
Center
console
Sensors
(left
and
right)
HeaterBlower
Motor
1992-1998
Behind
fresh
air
cowl
HeaterBlower
Motor
Relay
1992-1998
Power
distribution
box
Fig
.
2
.
Heat
Rear
Recirculation
Flap
1997-1998
Right
sideof
heater
box
Actuator
COMPONENTLOCATIONS
Tablea
.
E36
Component
Locations
Continued
Page 438 of 759
620-2
INSTRUMENTS
Fig
.1.
Instrument
cluster
retaining
screws
(arrows)
.
INSTRUMENT
CLUSTER
0012562
Fig
.
3
.
Turnbulb
base
45°
in
direction
shown
(arrow)
.
l
v
w
r
v
9
10
11
12
13
14
15
16
)7
18
19
20
y
21
1
.
Temperature
warning
12
.
Brake
fluid
warning
oo13n6
2
.
Right
turn
signal
13
.
Brake
pad
wear
warning
3
.
Instrument
lighting
14
.ABS
warning
Fig
.
2
.
Instrument
cluster
connector
locking
lever
(arrow)
.
4
.
Oil
pressure
warning
15
.
Seat
belt
warning5
.
Highbeam
16
.ASTwarning
6
.
Battery
charging
lamp
17
.Check
control
6
.
Installation
is
reverse
of
removal,
noting
the
following
:
7
.
Left
turn
signal
18
.Check
engine
"
Instrument
cluster
harness
connector
locking
levers
8
.
Low
fuel
warning
19
.
LCD
lighting
must
be
in
up
position
before
installing
connector
.
9
.
Airbag
warning
20
.
Rear
foglight
(not
used)
10
.
Catalytic
converter
warning
21
.
Front
foglights
"
Install
airbag
to
steering
wheel
as
described
in
721
11
.
Emergency
brake
Airbag
System
(SRS)
.
0012563
"
Reconnect
negative
(-)
cable
to
battery
last,
once
al¡
Fig
.
4
.
Bulb
designation
chart
.
harness
connectors
have
been
reconnected
.
"
Recode
cluster
as
described
in
Instrument
cluster,
CAUTION-
seif-testing
.
Note
wattage
of
bulb
.
Excessive
wattage
could
melt
cluster
housing
.
Replace
defective
bulbs
with
Instrument
cluster
bulbs,
replacing
reptacementbulbs
of
the
same
wattage
.
1
.
Remove
instrument
cluster
as
described
above
.
Odometer
coding
plug,
replacing
2
.
Remove
faulty
bulb
by
turning
bulb
base
45°
inits
mount
and
remove
from
housing
.
See
Fig
.
3
.
The
coding
plug
maintains
a
record
of
thevehicle
mileage
.
The
back
of
the
instrument
cluster
and
its
bulb
locations
are
1
.
Record
vehicle
mileage
.
shown
in
Fig
.
4
.
2
.
Remove
instrument
cluster
as
described
earlier
.
Page 441 of 759
FRONT
LIGHTING
.
...........
.
....
.
.
.
.
630-1
Headlight
buib,
replacing
............
.
.
.
.
630-1
Headlight
assembly,
removing
and
installing
.......
.
....
.
.
.
.
630-2
Foglight
assembly,
removing
and
installing
..
630-3
Front
turn
signal
assembly,
removing
and
installing
.....
.
.
.
........
630-4
GENERAL
The
headlight
and
foglight
assemblies
usehalogen
bulbs
.
To
ensure
the
longevity
of
halogen
bulbs,
the
bulb
glass
should
not
be
handied
.
Dirt
and
skin
oíls
may
cause
a
bulbto
fail
prematurely
.
If
necessarywipe
bulb
using
a
clean
cloth
dampened
with
rubbing
alcohol
.
NOTE-
Use
only
original
equipment
replacement
bulbs
.
Non-
original
equipment
bulbs
may
cause
false
failure
read-
ings
on
the
check
control
display
(where
applicable)
.
WARNING
-
INhenworking
on
electrical
systems,
remove
the
fuse
protecting
the
circuit
under
repair
.
See
610
Electrical
Component
Locations
.
FRONT
LIGHTING
Headlight
bulb,
replacing
1
.
Open
engine
hood
.
2
.
Working
in
back
of
headlight
assembly,grasp
rear
of
bulbsocket
(harnessconnector)
and
turn
counterclock-
wise
90°
.
Pull
bulb
out
of
headlight
assembly
.
See
Fig
.
1
.
3
.
Disconnect
harness
connector
from
bulb
.
CA
UTION-
Do
not
touch
halogen
bubs
with
yourbare
hands
.
If
necessary
wipe
bulb
using
a
clean
cloth
damp-
ened
with
rubbing
alcohol
.
630
Exterior
Lighting
EXTERIOR
LIGHTING
630-1
GENERAL
.
.
.
.
...
.
................
.
.
.
.
630-1
Side
Marker
Lights
.......
.
.
.
.
.
.......
.
..
630-4
REAR
LIGHTING
.
......
.
.
.
.
.
.
.
...
.
.
.
..
630-4
Taillight
Bulbs
..........
.
.
.
.
.
.....
.
.
.
.
.
630-4
Taillight
assembly,
removing
and
installing
.
.
.
630-5
CenterBrake
Light
.......
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
630-5
Center
brake
light
housing,
replacing
(4-door
and
coupe
models)
.
.
.
.
.......
.
.
.630-5
License
plate
light,
removingand
installing
.
.630-6
0012567
Fig
.1.
Torelease
bulbfrom
headlight
assembly,
rotate
socket
coun-
terclockwise
to
disengage
retaining
tabs
(arrows)
.
Right
side
bulb
is
shown
in
unlocked
position
.
Note
that
bottom
tab
A
is
wider
than
other
two
.
4
.
Installation
is
reverse
of
removal
.
Align
tabs
on
bulb
base
to
cutouts
on
rear
of
lens
assembly
.
Secure
bulb
by
rotating
clockwise
90°
.
Bulb
Applications
"
Low
beam
headlight
bulb
...
.
..
..
.........
H9006
"
High
beam
headlight
bulb
..
.
..
..
.........
H9005
FRONT
LIGHTING
Page 442 of 759
630-2
EXTERIOR
LIGHTING
Headlight
assembly,
removing
and
installing
CAUTION-
Followingheadlight
assembly
work
headlight
beam
aim
must
be
adjusted
using
special
equip-
ment
.
1
.
Left
side
:
Remove
air
filter
housing,
air
intake
duct,
and
air
mass
meter
.
See
100
Engine-General
.
2
.
Disconnect
harness
connectors
from
headlight
bulbs
.
3
.
Remove
front
turn
signal
.
See
Front
turn
signal
as-
sembly,
removingand
installing
later
in
this
repair
group
.
4
.
Remove
radiator
cover
.
See
Fig
.
2
.
5
.
Using
a
wrench,
brace
adjusting
nut
at
top
center
of
headlight
.
Remove
three
screws
at
top
of
assembly
.
See
Fig
.
3
.
Fig
.
3
.
Brace
headlightadjustingnut
as
shown
and
remove
top
screws
(arrows)
.
FRONT
LIGHTING
0012568
0012569
6
.
Remove
two
screwson
bottom
of
assembly
.
See
Fig
.
4
.
0012567a
Fig
.
4
.
Headlight
bottom
retaining
screws
(arrows)
.
Screws
mount
in
threaded
expanding
rivets
which
act
as
headlightheight
adjusters
.
7
.
Remove
headlight
assembly
from
front
.
8
.
On
installation,
tighten
lower
screws
first
while
holding
expanding
rivets
with
a
wrench
.
There
should
be
a
2
.5
mm
gap
between
bottom
oflens
and
front
panel
.
Use
adjusting
nut
to
raise
or
lower
headlight
unit
.
See
Fig
.
5
.
0012681
Fig
.
5
.
Measure
gap
A
(2.5
mm)
between
bottom
of
headlight
as-
sembly
and
front
panel
.
9
.
Clearance
between
hood
and
headlight
cover
should
be
1
.5
mm
.
Adjust
by
turning
upper
headlight
adjustinq
nuts,
then
tighten
down
center
screw
.
See
Fig
.
6
.
Page 486 of 759
ELE--2
ELECTRICAL
WIRING
DIAGRAMS
FUSE
LINK
64766
I-i
I
-
i
a
1
I
_
ZJ
I
I
I
I
I
I.
4
2
GRN/VIO
I_I
!
___I
I_I
1
D>
6
END
INECONTROL
ENGINECONTROL
TRANSMISSION
CONTROL
DATALINK
MODULE
MODULE
RELAY
MODULE
(EGS)
CONNECTOR
I
I
I
I
5
(F18
--_______________________________________________
O19~
N
RIBUON
BOX
I
FUSE
II
15A
o~___________________________________________________Q~____-aft
TO
FUSE
F5
C
RED
(DIAGRAM
6
OF
7)
FUELPUMP
I
(DIAGRAM60F7)
C'
RED
\
L------r>
(DIAGRAM60F7)
I
LOW
F
I
FRONT
HIGH
BEAM
FOGJ
BEAM
I
I
LIGHT
I
I
LIGHT
I
j
/
I
LIGHT
RELAY
I
RELAY
li
SJ
RELAY
1992
1993W/TRUNK
MOUNTEDBATTERV
1993W/ENGINE
COMPARTMENTMOUNTEDBATTERV
1993W/TRUNK
1993W/ENGINE
1992
1992
WI
ENGINE
W/TRUNK
BATTERY
MOUNTEDBATTERV
¢)
MOUNTED
BATTERY
MOUN
O
TEDBATT
I
ERV
¢I¢I
MOUNTEDBATTERV
TOFUSEF40
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REO
Power
Distribution
1992-93
318i
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(1
of
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POINT
TOFUSEF15
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F29
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(4CVL)
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RED
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TOFUSEF17
COMPUTERHORN
WINDOWMODULE
WINDOWMODULE
WINDOW
MODULE
(DIAGRAM
60F
7)
RELAY
TO
COMFORTRELAV
Page 487 of 759
ELE
Power
L
1992-9332
RED
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MODULE
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MODULE
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15
--
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(DIAGRAM
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OF7)
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Page 489 of 759
EKE
Power
1992-
VIO
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SWITCH
SWITCH
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MODULE
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ABSRELAY
CLIMATE
SWITCH
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DEFOGGER
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SWITCH
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RELAY
CLOCK
DIODE
MODULE
CONTROL
MODULE
64776
Page 491 of 759
ELE
rower
1992-
FROMFRONTPOWEn
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DISTRIBUTION
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1
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LIGHT64849
RELAY