fuel BMW 318ti 1999 E36 Electrical Troubleshooting Manual





 

.5 RT/WS





POWER, FUEL INJECTION VALVES








ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)
POWER
DISTRIBUTION
0670.2
85 86
8730
K6300
ENGINE CONTROL
MODULE RELAY X6410
4 8
6 X6300
26 27
2X6300
1 RT .5 BR/WS
54 X6000
A6000
ENGINE CONTROL
MODULE (DME)
1 RT/WS 4 RT
1210.20-054 RT/WS
1.5 RT/WS.5 RT/WS X6821.5 RT/WS
55 26 X8500
A8500
TRANSMISSION
CONTROL MODULE
(EGS) 1.5 RT/WS1 RT 4 RT
WITH EGS
.5 RT/WS

1210.20-03 4 RT
2.5 RT/WS.5 GN
1210.20-03
541.5 RT/WS
1210.20-03
.35 RT/WS
3131
.5 GN
1210.20-08(PARTIAL)

.5 BR/VIY6120
EVAPORATIVE
EMISSION VALVE
.5 RT/WS
1 X6120
2 X6120







.5 BR
2
A6000
ENGINE CONTROL
MODULE (DME) .5 BR/BL Y6103
CYL. 3 FUEL
INJECTION VALVE
–+
– + Y6101
CYL. 1 FUEL
INJECTION VALVE
–+
Y6102
CYL. 2 FUEL
INJECTION VALVE
–+Y6104
CYL. 4 FUEL
INJECTION VALVE +
161 58 32 31X6000
1 X6101
.5 RT/WS
1 X6104
1 X6103
.5 RT/WS
1 X6102.5 RT/WS.5 RT/WS
2 X6130
2
X6102
2 X6103
2
X6104
2 X6101
.5 BR/GE
.5 BR/WSX6130
Y6130
IDLE SPEED
CONTROL VALVE X6820
.5 RT/WS
2.5 RT/WS
–
Y6131
INTAKE AIR RES-
ONANCE CHANGE-
OVER VALVE –+ 2
X6131
1X6131
.5 RT/WS
34
.5 BR/GN
29
3
3131313131313131
.5 BR/GN .5 BR/BL

.5 GN
B62002
OXYGEN SENSOR
(BEHIND
CATALYTIC
CONVERTER)
X6200232
.5 GE
X62002
1 4
.5 BR .5 SW
.5 GN





FUEL PUMP, HEATED OXYGEN SENSOR, CRANKSHAFT SENSORS







ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)
P90
FRONT POWER
DISTRIBUTION BOX
2.5 GN/VI
X6381
GROUND
DISTRIBUTION
0670.4X10016
15
X10016
16X20
13 2.5 GN/VI
M2
FUEL PUMP 6 X6301
8
X6301
4
K6301w
FUEL PUMP RELAY
X600063
A6000
ENGINE CONTROL
MODULE (DME) .5 BR/GN .5 RT/WS
30
8786
85
2.5 RT
X6382
X13006
X1311 2.5 GN/VI
2.5 GN/VI
1210.20-00 1210.20-02
X600078
2
20
1210.20-00
3046
19
21
X6203321
A6000
ENGINE CONTROL
MODULE (DME)
X620932
X6454
B6209
HALL EFFECT CAM-
SHAFT SENSOR
X62091
1210.20-00
B62001
OXYGEN SENSOR (IN
FRONT OF CATALYTIC
CONVERTER)
X6200132
.5 GE
X62001
4 1
.5 BR .5 SW
W6203
CRANKSHAFT
POSITION/RPM
SENSOR SHIELD
B6203
CRANKSHAFT
POSITION/RPM
SENSOR
GROUND
DISTRIBUTION
0670.4GROUND
DISTRIBUTION
0670.4 .5 GE
155V (15)
3131313131
F1815A
W6203
CRANKSHAFT
POSITION/RPM
SENSOR SHIELD
1
31
1210.20-00
77
15
31

X8008
.75 SW
 

.35 SW .35 GE
.35 RT/WS

X14








ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)
A837
ELECTRONIC
IMMOBILIZER
CONTROL MODULE
(EWS III)
7071
X180514
.5 SW/VI
.35 GN
15
10
X600074
B6232
ENGINE COOLANT
TEMPERATURE
SENSOR 1 X6232
A2w
INSTRUMENT
CLUSTER
CYL. 1 AND 2W9110
SHIELD
53
4440
.5 BR/SW
16
X171718
2 7
83
24
A35y
BOARD
COMPUTER
(BC – LOW)
X102454
TIA6000
ENGINE CONTROL
MODULE (DME)
3
X62324
2 X62521
X6252
R6252
THROTTLE
POSITION
SENSOR
.5 BR/SW.75 GR/WS .5 BR/VI
X6461
.5 BR/RT
1 X6205
B6205
INTAKE AIR
TEMPERATURE
SENSOR
.5 BR/SWX6205
2
.5 BR/RT .75 BR/SW
CYL. 3 AND 4
4 X62403
B6240
KNOCK SENSOR
W9110
SHIELD
21
W9110
SHIELD W9110
SHIELD .35 SW .35 SW

.5 BR/
VI.5 BR/GE
.5 BR/
VI.5 BR/GE .35 WS/SW
.5 WS/SW
3
31
31
.5 GR/WS
.5 BR/SW
11X2012
15
19
1 X131713
X13171
B72
FUEL TANK
PRESSURE
SENSOR .5 GR/WS
2
6 X60315
.5 BR/SW
72
18 X1420
X60317.5 BR/SW
.5 GE/RT
.5 GE/RT
.5 GE/RT.5 GR/WS
.5 GR/WSX10169
X20
X6000
 











ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)
K6304
SECONDARY AIR
PUMP RELAY

1 RT/WS/GE
GROUND
DISTRIBUTION
0670.4 2 X6263
1 X6263
2 X6163
1 X6163
.5 RT/WS .5 RT/WS
.5 GE/RT
66
Y6263
FUEL CHANGE-
OVER VALVEY6163
SECONDARY AIR
PUMP VALVE
.5 BR/WS82
465 X6304X6304
X6821(PARTIAL)
.5 RT/WSPOWER
DISTRIBUTION
0670.2
.5 BR/WS
.5 BR/WSX6891
4 RT/GE
2 X6133
1 X6133
A6000
ENGINE CONTROL
MODULE (DME) X6000
64Y6133
AIR PUMP
1210.20-00
3 X10015
4 X10015
P90
FRONT POWER
DISTRIBUTION BOX
2 X13170
1 X13170
Y199
CARBON
CANISTER VALVE
65
.5 GN/BL
2 X6031
.5 GN/BL
28 X14
.5 GN/BL
9 X6031
.5 RT/WS
FUSE DETAILS
0670.3
F25A
 

4 RT
GROUND
DISTRIBUTION
0670.4




6211.0-04
A
F4615A
16K16
HAZARD FLASHER
RELAY S7
COMBINATION
SWITCH
F275A
P90
FRONT POWER
DISTRIBUTION BOX
A2w
INSTRUMENT
CLUSTER F31
5A
A6000
ENGINE CONTROL
MODULE (DME)
18
B6232
ENGINE COOLANT
TEMPERATURE
SENSOR1
B10
VEHICLE SPEED
SENSOR 6211.0-04G6509
GENERATOR
5B
D+ C
S2
IGNITION SWITCH 6211.0-00
F235AF1515A NSW
232248B
6312.0
16312.036313.04A
6313.0
1B
6313.0
2A
LIGHT SWITCH
DETAILS
6300.0 /
12
A64
WIPER/WASHER
MODULE (LOW II) 6211.0-03A8
CRUISE CONTROL
MODULE
(TEMPOMAT) 6211.0-03N9
RADIO 6211.0-03A35y
BOARD
COMPUTER
(BC – LOW) 6211.0-03
2
A51
WIPER/WASHER
MODULE 6211.0-03
2017
B6
FUEL LEVEL
SENSOR 6211.0-04B25y
FUEL TANK
SENSOR II
34A617
S31
PARK BRAKE
SWITCH14
A12
SUPPLEMENTAL
RESTRAINT
SYSTEM CONTROL
MODULE 6211.0-00
6211.0-0018
B18
BRAKE FLUID
LEVEL SWITCH 6211.0-0019
B6231
OIL PRESSURE
SWITCH5
A8500
TRANSMISSION
CONTROL MODULE
(EGS) 6211.0-0119
B17
RIGHT REAR
BRAKE PAD
SENSOR B16
LEFT FRONT
BRAKE PAD
SENSOR
A52
SLIP CONTROL
MODULE
(ABS/ASC)
243
1230.0A
B
6211.0-01 6211.0-01
6211.0-00A
B
A= X16B= X17C= X271
BAB
6211.0-02
6211.0-02 6211.0-05
9
B
2316
6300.0
S14
DRIVER’S DOOR
JAMB SWITCH6211.0-04
D100
DATA LINK
CONNECTOR
13
S2
IGNITION SWITCH 6211.0-05
22 B
H10
CHIME MODULE 6211.0-05
S58
DRIVER’S SEAT
BELT SWITCH 6211.0-00 14
1221
6211.0-02
15
6211.0 INSTRUMENT CLUSTER





Pin Assignments


 

E = Input, A = Output, M = Ground
X17
Pin Type Description/Function Connection
1
ETrailer turn signal indicator controlHazard flasher relay
2AVehicle speed signalVarious control modules
3MGround supply, terminal 31 for indicator and
warning lampsGround point
4EVoltage supply, terminal 15 for instrument
cluster electronicsFront power distribution box, fuse 23
5EVoltage supply, terminal 15 for battery
charge indicatorIgnition switch, terminal 15
6EGround supply, terminal 61 for battery
charge indicatorGenerator
7Not used
8EFog light indicator controlFront power distribution box, fuse 15
9ASound tone signalChime module
10Not used
11Not used
12EASC signalASC control module
13ATI-measurement signal (fuel consumption)Engine control module (DME)
14ESeat belt warning lamp controlDriver’s seat belt switch
15ESIA reset/service interval indicator resetData link connector
16EVoltage supply, terminal RFront power distibution box, fuse 46
17ACoolant temperature sensor (–)Coolant temperature sensor
18ECoolant temperature sensor (+)Coolant temperature sensor
19EOil pressure warning lamp controlOil pressure switch
20Not used
21EABS warning lamp (ABS)ABS control module/hydraulic unit/slip
control module (ABS/ASC)
22EIgnition key warning/audible ignition key
warningIgnition switch
23EDriver’s door openDriver’s door jamb switch
24Not used





Pin Assignments


 

E = Input, A = Output, M = GroundPin ConnectionDescription/Function Type
25
Not used
26Not used
X271
Pin Type Description/Function Connection
1
AFuel level sensorFuel tank sensors
2Not used
3AGround supply for fuel tank sensors and
vehicle speed sensorFuel tank sensors and vehicle speed
sensor
4EPosition signal TWVehicle speed sensor
5Not used
6Not used
7Not used
8Not used
9Not used
10Not used
11Not used
12Not used







INDICATORS
INSTRUMENT CLUSTER
.5 SW/WS
F235A
P90
FRONT POWER
DISTRIBUTION BOX F46
15A
F315A

A2w
INSTRUMENT
CLUSTER
1) FUEL
CONSUMPTION
2) VEHICLE
SPEED
OUTPUT
11) FUEL GAUGE
14) SPEEDOMETER
31
31 4
16X1622
30
31
X173X2714
B10
VEHICLE SPEED
SENSOR
6211.0-03
X383
2
X3831
X172
31 312
14 1
FUSE DETAILS
0670.3FUSE DETAILS
0670.3
GROUND
DISTRIBUTION
0670.4OUTPUT–SIGNAL
SPEEDOMETER
X6792
X12412
13
B25y
FUEL TANK
SENSOR II
B6
FUEL LEVEL
SENSOR
X10018232X100176
X17
X6791 .5 BR/GE
.5 GE
.5 BR/SWX1241
1.5 BR/SW .5 BR/RT
.5 BR/SW
X805
X173
11
01/2
1/1FUSE DETAILS
0670.3
 

.5 BR/GE
X11291ON–BOARD
COMPUTER (BC IV)
6581.0.5 BR/GE
23
X1413
.5 BR/GR/GE
X443
N12w
ANTI–THEFT
CONTROL
MODULE (ALPINE)
X130254
A104
BODY
ELECTRONICS
CONTROL
MODULE (ZKE IV)X132542 12
X3522
GROUND
DISTRIBUTION
0670.4
X13006
X3521S14
DRIVER’S DOOR
JAMB SWITCH
1) DOOR OPEN
2) DOOR CLOSED
.5 BR/GR/GE
.5 BR/GR/GE .5 BR/GR/GE .5 BR/GR/GE

6581.3 BOARD COMPUTER (BC – LOW)





B21
ON–BOARD
COMPUTER
TEMPERATURE
SENSOR
31 30
31 31 31
.35 BR/GR
P90
FRONT POWER
DISTRIBUTION BOX
232 X10018
FUSE DETAILS
0670.3
510
911
LIGHT SWITCH
DETAILS
6300.0
X10245
86 X10245
X10010
1 X770
2 X770
GROUND
DISTRIBUTION
0670.4
X10010GROUND
DISTRIBUTION
0670.4
58g
FUSE DETAILS
0670.3
 

.35 WS/VI2.35 WS/GE3
B25y
FUEL TANK
SENSOR II .5 BR/GE7
2 X679
1 X679
15
.5 SW/WS2
X188
INSTRUMENT
CLUSTER
6211.0
X11291
1 X13
B6
FUEL LEVEL
SENSOR 2 X1241
1 X1241
.5 GE15
31
3 X271
.5 BR/SW
.5 BR/GE
1 X271
15
.35 BR/RT1
10 X32
1 X32
X173
GROUND
DISTRIBUTION
0670.4
A2w
INSTRUMENT
CLUSTER
2) VEHICLE
SPEED
OUTPUT 2
X17
.35 SW/WS
.35 GR/RT
A35y
BOARD
COMPUTER
(BC – LOW)
S7
COMBINATION
SWITCH
10) PROGRAM MO-
DUS 10TXD RXD
DATA LINK
0670.5.5 BR/GE
.5 BR/GE
A2w
INSTRUMENT
CLUSTER
.5 BR/SW.5 BR/SW
X805
INSTRUMENT
CLUSTER
6211.0
31415
.5 WS/SWA6000
ENGINE CONTROL
MODULE (DME)
X6000
24X20
.35 WS/SW
31
F315AF4615A
83
.35 BR/RT
.35 BR