maintenance BMW 320i 2002 Repair Manual

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Overview
Controls
Maintenance
Repairs
Data
Index
Overview
Controls and features
Operation, maintenance
Owner service procedures
Index
Technical data

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OverviewControlsMaintenanceRepairsDataIndex
Lamps and bulbsLow and high beamsEngine compartment, left side:
1 Low beam
2 High beam
H7 bulb, 55 watt
The H7 bulb is pressurized. There-
fore, wear safety glasses and
protective gloves. Failure to comply
with these precautions could result in
physical injury if the bulb breaks.<
1. Press the two release catches at the
front while simultaneously turning
them to the left to remove the bulb
holder
2. Remove and replace the bulb.
When cleaning the headlamps,
please observe the following:
>Do not clean by wiping with a dry
cloth (scratches). Never use abra-
sives or strong solvents to clean the
covers
>Remove dirt and contamination (such
as insects) by soaking with BMW Car
Shampoo and then rinsing with plenty
of water
>Always use a deicer spray to remove
accumulated ice and snow Ð never
use a scraper.<
Xenon lamps

The service life of these bulbs is very
long and the probability of a failure is
very low, provided that they are not
switched on and off an unusual number
of times. If one of these bulbs should
nevertheless fail, it is possible to
continue driving with great caution
using the fog lamps, provided local
traffic laws do not prohibit this.
Because of the extremely high
voltages involved, any work on the
lighting system should be carried out by
technically-qualified personnel only.
Otherwise, there is a risk of fatal
injury.<
Parking lampsEngine compartment, left side:
1. Turn the bulb holder to the left
(arrow) to remove
2. Remove and replace the bulb.
5 watt bulb

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Lamps and bulbsTail lampsBulbs: 21 watt
1 Brake lamps red
2 Backup lamps white
3 Tail lamp red
4 Turn signal yellow
Right luggage compartment opening:
Bulbs in the fender:
All of the bulbs are integrated in a
central bulb holder.
1. Unscrew the bulb holder (arrow in
close-up view) to remove
2. Unplug the power supply plug. Set
the bulb holder aside (on the luggage
compartment floor, for example)
3. Applying light pressure, turn the bulb
to the left. Remove and replace the
bulb
4. Plug in the power supply fitting
5. Screw the bulb holder back on
(arrow in close-up view).
Bulbs in the luggage compartment lid:
1. Use a screwdriver to release the two
clips

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Changing a wheel
Safety precautions in the event of
a flat tire or wheel change:
Stop the vehicle as far as possible from
passing traffic. Park on a firm, flat,
surface. Switch on the hazard warning
flashers. Turn the steering wheel to the
straight-ahead position and engage the
steering lock. Shift into 1st or reverse
(selector lever in Park with automatic
transmission) and engage the parking
brake.
All passengers should be outside the
vehicle and well away from your imme-
diate working area (behind a guardrail,
for example).
If a warning triangle or portable hazard
warning lamp is available, set it up on
the roadside at an appropriate distance
from the rear of the vehicle. Comply
with all safety guidelines and regula-
tions.
Change the wheel only on a level, firm
surface which is not slippery. Avoid
jacking the vehicle on a soft or slippery
support surface (snow, ice, loose
gravel, etc.), as either the vehicle or the
jack could slip sideways.
Position the jack on a firm support
surface.
Do not place wooden blocks or similar
objects under the jack. They could
prevent the jack from extending to its
full height and reduce its support
capacity.
Do not lie under the vehicle or start the
engine when the vehicle is supported
by the jack Ð risk of fatal injury.<
Your BMW is equipped with a spare tire
or a space-saver spare tire designed for
temporary use in maintaining the
vehicle's mobility in an emergency.
To remove the spare tire, lift the
floor panel in the luggage
compartment completely out, refer to
page 35.<
What you will needIn order to avoid rattling noises later,
note the position of the tools when you
remove them and return them to their
original position when you are done
using them.
>Jack 1
Lift the floor panel within the luggage
compartment, refer to page 35 and
undo the red wingnut (arrow).
When you have completed work,
screw the jack all the way back
down. Fold the handle back and
insert it in its holder
>Chock 2
Located behind the jack on the wall
in the luggage compartment. Loosen
the wing nut to remove it

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Changing a wheel8. Remove accumulations of mud or
dirt from the mounting surfaces of
the wheel and hub. Clean the lug
bolts
9. Position the new wheel or the
space saver spare tire on the hub
and screw at least two lug bolts
finger-tight into opposite bolt holes
10. Screw in the remaining lug bolts
and screw in all the bolts in a diag-
onal pattern
11. Lower the jack and remove it from
beneath the vehicle
12. Tighten the lug bolts securely in a
diagonal pattern
13. Wheels with full wheel covers
*:
Place the wheel cover with the
valve opening (arrow) over the
valve. Use both hands to press the
cover securely onto the rim
14. Check and correct the tire inflation
pressure at the earliest opportunity.
Vehicles with Tire Pressure Monitor
(RDC)/Flat Tire Monitor:
After mounting the spare tire or
correcting the tire inflation pres-
sure, reactivate the system, refer to
pages 78, 81.
Protect valve stems and valves from dirt
using screw-on valve stem caps. Dirty
valve stems frequently lead to slow
pressure loss.
Only use original BMW full wheel
covers, otherwise, the trim piece
may not fit securely. The full wheel
cover may not be installed on the
space-saver spare tire, since this could
damage the cover.<
The vehicle jack is designed for
changing wheels only. Do not
attempt to raise another vehicle model
with it or to raise any load of any kind.
To do so could cause accidents and
personal injury.
To ensure continued safety, have the
tightness of the torque bolts checked
with a calibrated lug wrench [torque
specification: 72 lb ft (100 Nm)] at the
earliest opportunity.<
When storing a wheel in the spare tire
recess take care to avoid bending the
threaded rod.
If light-alloy wheels other than original
BMW light-alloy wheels have been
mounted, it may be necessary to use
different lug bolts for those wheels.
Replace the defective tire as soon as
possible and have the new wheel/tire
balanced.

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Battery FusesBattery careThe battery is maintenance-free, that is,
the original electrolyte will normally last
for the service life of the battery under
moderate climatic conditions.
Please consult your BMW center
whenever you have any questions
concerning the battery. The battery is
completely maintenance-free; the
following section is provided for your
information only.<
Never disconnect the battery
when the engine is running; the
ensuing voltage surge would seriously
damage the vehicle's onboard elec-
tronic systems.<
Charging the batteryWhen charging the battery in the
vehicle, leave the engine off at all times.
Connect the charge cables to the termi-
nals in the engine compartment, for
information on terminal locations, refer
to Jump-starting on page 134.
Return used batteries to a recy-
cling point or your BMW center.
Maintain the battery in an upright posi-
tion for transport and storage. Secure
the battery against tilting during trans-
port.<
The fuses are located in the glove
compartment behind a cover secured
by two snap clips.
Do not attempt to repair a blown
fuse or replace it with a fuse
having a different color or amperage
rating. To do this could cause a fire in
the vehicle resulting from a circuit over-
load.<

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Towing the vehicleTow fittingThe screw-in tow fitting is stored in the
onboard tool kit; be sure that it remains
in the vehicle at all times. This fitting is
designed for installation in the tow
sockets located at the front and rear of
the vehicle, and is intended for towing
on paved road surfaces only. This fitting
should not be used to pull a vehicle out
of deep snow, mud, sand, etc.
Always comply with all applicable
towing laws and regulations.Access to tow socketsFront:
Press out the cover panel with a screw-
driver inserted in the recess at the top.
Rear:
Press out the cover panel with a screw-
driver inserted in the recess at the top.
Screw the tow fitting in until it is all
the way in. Failure to screw the
fitting all the way in can cause thread
damage.
Never attach tie-down hooks, chains,
straps, or tow hooks to tie rods, control
arms, or any other part of the vehicle
suspension, as severe damage to these
components will occur, leading to
possible accidents.<
Towing with a commercial tow
truck>Do not tow with sling-type equipment
>Use wheel-lift or flatbed equipment
>Please comply with applicable state
towing laws.
Never allow passengers to ride in
a towed vehicle for any reason.
Never attach tie-down hooks, chains,
straps, or tow hooks to tie rods, control
arms, or any other part of the vehicle
suspension, as severe damage to these
components will occur, leading to
possible accidents.c

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Overview
Controls and features
Operation, maintenance
Owner service procedures
Index Technical data
Index

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Dimensions