515 BMW 325i 1994 E36 User Guide

515-4



CENTRAL
LOCKING
AND
ANTI-THEFT

11
.
Installation
is
reverse
of
removal
.
Keep
in
mind
the
fol-



4
.
Remove
screws
mounting
bottom
of
window
rear
track

lowing
:



to
door
.
See
Fig
.
9
.

"
Make
sure
rubber
seal
for
handle
is
correctly
posi-

tionedbefore
tightening
mounting
fasteners
.

"
Install
exteriortrim
piece
and
then
use
a
hooked
tool
to

pull
locking
plate
into
locked
position
.
Make
sure
door

handle
trim
contacts
body
evenly
before
locking
trim

in
place
.

"
Use
new
mounting
bolts
when
reinstalling
the
side-im-

pactairbag
to
the
door(where
applicable)
.
Reset
SRS

warning
light
and
clear
SRS
fault
memory
using
spe-

cial
test
equipment
.
See
721
Airbag
System
(SRS)
.

"
Reconnect
al¡
harness
connectors
(including
power

window
motor)before
installing
door
panel
.

"
Secure
wire
harnesses
withwire
ties
.

"
Adjust
and
reinitialize
windows
.
See
512
Door
Win-

dows
.

Tightening
Torque

"
Collar
nut
to
doorhandle
..........
10
Nm
(89
in-lb)

1.
Remove
rear
door
panel
and
vapor
barrier
as
described

in
411
Doors
.

2
.
Remove
window
from
rear
dooras
described
in
512

Door
Windows
.

3
.
Disconnect
andremove
inside
door
handle
.
See
Fig
.
8
.

0013073

Fig
.
8
.



Inside
door
handle
retaining
screw
(A)
Unhook
linkage
from
handle
at
B
.

DOOR
HANDLES
AND
LOCKS

Fig
.
9
.



Rear
window
track
lower
fasteners
(arrows)
.

Reardoor
lock,
removing
and
installing



5
.
Remove
window
rear
track
top
screw
and
move
track

aside
.
See
Fig
.
10
.

Fig
.
10
.
Rear
window
track
top
screw
(arrow)
.

6
.
Remove
screw
from
lock
button
linkage
rod
retainer
.
Lift

rod
out
of
retaining
clip
.
See
Fig
.
11
.

7
.
Disconnect
door
lock
harnessconnector
.

8
.
Remove
door
lock
screws
.
See
Fig
.
12
.

0013085

9
.
Move
lock
upslightly
to
disengage
from
exterior
handle

linkage
.
Remove
lock
from
inside
door
.

0011688

Fig
.
11
.
Rear
door
lockbutton
linkage
rod
retainer
(A),
rod
retaining
clip
(B),
and
harness
connector
(C)
.

Fig
.
12
.
Rear
door
lock
mounting
screws
(arrows)
.

0011687

10
.
Installation
is
reverse
of
removal
.
Keep
in
mind
the
fol-
lowing
:

"
Insta¡¡
lock
mounting
boits
with
Loctite
©
270
or
equiva-

lentthread-locker
.

"
Reconnect
power
window
motorharness
connector

before
installing
door
panel
.

"
Secure
wire
harnesses
with
wire
ties
.

"
Adjust
window
as
described
in
512
Door
Windows
.

Tightening
Torque

"
Door
lock
to
door
.
...
.
..
..........
9
Nm
(80
in-lb)

CENTRAL
LOCKING
AND
ANTI-THEFT



515-5

Rear
door
handie,
removing
and
installing

1
.
Remove
rear
door
panel
and
vapor
barrier
as
described
in
411
Doors
.

2
.
Remove
window
from
rear
door
as
described
in
512

Door
Windows
.

3
.
Remove
door
lock
as
described
earlier
.

4
.
Pry
out
access
plug
in
end
of
door
.
Use
screwdriver
through
access
hole
to
slide
exterior
trim
locking
plate
into
released
position
.
See
Fig
.
13
.
Remove
doorhan-
dle
exterior
trim
piece
.

u
.]lbbl

Fig
.
13
.
Insert
screwdriver
into
access
hole
and
push
locking
plate
forward
(arrow)torelease
exterior
handle
trim
.

5
.
Remove
door
handle
mountingscrews
while
support-

ing
handle
.
See
Fig
.
14
.

Fig
.
14
.
Reardoor
handle
mounting
screws
(arrows)
.

0011684

DOOR
HANDLES
AND
LOCKS

515-6



CENTRAL
LOCKING
AND
ANTI-THEFT

6
.
Remove
door
handle
assembly
from
inside
door
.

7
.
Installation
is
reverse
of
removal
.
Keep
in
mindthe
fol-

lowing
:

"
Make
sure
rubber
seal
for
handle
is
correctly
posi-

tionedbefore
tightening
mounting
fasteners
.

"
Install
exterior
trim
piece
and
then
use
a
hooked
toolto

pull
locking
plate
into
locked
position
.
Make
sure
door
handle
trim
contacts
body
evenly
before
lockingtrim

in
place
.

"
Reconnect
all
harness
connectors
(including
power

window
motor)before
installing
door
panel
.

"
Secure
wire
harnesses
withwire
ties
.

"
Adjust
windowas
described
in
512
Door
Windows
.

Tightening
Torque

"
Rear
door
handle
mounting
screws
..
10
Nm
(89
in-lb)

NOTE

If
the
striker
backup
plate
fafls
into
the
body
cavlty,
it
can
be
retrieved
after
removing
the
inside
trim
from
the
B-pillar
(door-post
pillar)
.

Tightening
Torque

"
Striker
plate
to
body
pillar
..........
28
Nm
(20
ft-lb)

LOCKING
ACTUATORS

Door
Locking
Actuator

The
front
door
lock
mechanism
and
actuator
are
shown
in
Fig
.
15
.
The
rear
door
lock
and
actuator
are
similar
.
The
lock
must
first
be
removed,
as
described
earlier,
to
replace
the
ac-
tuator
.

if
defective
.

LOCKING
ACTUATORS

Connections
to
door
handle

®
o

_



Attaching
pin
0

O~
Lock
mechanism

0012082

Fig
.
15
.
Front
door
lock
mechanism
and
related
parts
.
Rear
lock
mechanism
is
similar
.

Door
striker,
replacing



Luggage
compartment
locking
actuator,

removing
and
installing
The
door
striker
contains
an
electrical
contact
switch
.
If
the

switch
is
faulty,
the
striker
must
be
replaced
.
To
remove
the



1
.
Raise
trunk
lid
.
Remove
tool
kit
and
trunk
lid
trim
panel
.

striker,
remove
the
mounting
bolts
.
Disconnect
the
harness



See
Fig
.
16
.

connector
from
the
striker
.

0013162

Fig
.
16
.
Trunk
lid
trim
and
tool
kit
retainíng
screws
and
clips
(arrows)
.

2
.
Disconnect
actuating
rod
from
lock
.
See
Fig
.
17
.

3
.
lJnplug
two
wíring
connectors
from
actuator
.
See
Fig
.

18
.

NOTE
-

"
lf
just
one
of
the
centrallocking
drives
does
not
oper-



NOTE-

ate,
the
lockinglinkage
could
be
frozen
orstiff
enough



The
actuator
is
adjustable
.
Matchmark
the
attaching
to
prevent
actuatonof
the
drive
.
Try
remove
the
finte-



screws
before
removal
.

rior
doorpanel
and
lubricating
the
locking
linkage
as
the
first
step
.



4
.
Remove
actuator
attaching
screws
.
Pull
actuator
back-

"
The
actuator
is
not
serviceable
and
mustbe
replaced



wards
from
behind
metal
shield
to
remove
.

5
.
installation
is
reverse
of
removal
.
Align
actuator
screws
with
matchmarks
during
installation
.

002262



In
this
system,
three
microswitches
are
operated
via
the
door
lock
cylinder
at
each
front
door
.
Turning
the
key
approximately
Fig
.
17
.
Pufl
off
luggage
compartment
lock
actuating
rod
in
the
direc-



45°
(position
1)
operates
the
door
locking
microswitch
.
Tuming
tionof
arrow
.



the
key
approximately
90°
(position2)
actuates
the
double
locking
microswitch
.
Tuming
the
key
approximately
45°
in
the
opposite
di-
rection
through
position
0
actuates
the
unlocking
microswitch
and
deactivates
the
alarm
system
(position3)
.
See
Fig
.
19
.

Fig
.
18
.
Luggage
compartment
actuatorwire
connectors
and
attach-
ing
screws
(arrows)
.

LOCKING
SYSTEM
AND

ELECTRONIC
IMMOBILIZATION

The
central
locking
system
uses
electrical
lock
actuators
at

each
door
and
at
the
trunk
lid
.
The
locking
system
can
be
ac-

tuated
by
either
front
door
lock
or
by
the
luggage
compartment

lock
.
Onsome
1994
and
later
cars,
an
additional
remote
con-

trol
keypadcan
also
be
used
to
activate
the
lock
and
anti-theft

systems
.

When
the
key
is
tuned
to
the
lock
position,
a
micro-switch

signals
a
central
control
module
to
lock
all
doors,
luggage

compartment,
gas
tank
flap
and,
in
later
convertibles,
the

glove
box
lid
.
Where
applicable,
this
also
arms
the
anti-theft

system
.

CENTRAL
LOCKING
AND
ANTI-THEFT



515-7

NOTE-

The
central
locking
system
responds
to
accidents
vía
animpact
(inertia)
switch
.
When
this
function
ís
activat-
ed,
the
doors
are
automatically
unlocked
and
the
haz-
ard
warning
lights
and
interiorlights
are
turned
on
.
The
impact
switches
are
mounted
in
the
left
and
right
foot-
wells
behind
the
speaker
grilles
.

Central
Locking
System
(ZVM)

Different
versions
of
the
central
locking
control
havebeen
used
in
the
E36
cars
.
In
early
production
cars
(model
years
1992
and
1993),
the
locking
system
is
controlled
through
the
central
locking
module
.
This
system
is
referred
to
as
ZVM
.

Fig
.
19
.
ZVM
door
lock
cylinderpositíons
.

CAUTION-

Do
not
engage
double
locking
position
with
pas-
sengers
in
the
car
unless
the
master
key
isavail-
able
.
The
door
cannotbe
opened
from
outside
orinside
without
the
master
key
.

NOTE-

In
case
of
a
discharged
battery,
the
car
can
still
be
locked
orunlocked
using
the
key
.

0011762

LOCKING
SYSTEM
AND
ELECTRONIC
IMMOBILIZATION

515-8



CENTRAL
LOCKING
AND
ANTI-THEFT

Central
Body
Electronics
(ZKE
IV)



Electronic
Immobilization
System
(EWS)

Beginning
withvehicles
produced
9193
(model
year
1994),



The
electronic
anti-theft
system
known
as
EWS
was
first
in-

the
centrallocking
system
was
integrated
with
sunroof
and



troduced
in
January
1994
.
The
early
version
of
the
system

window
closure
into
the
Central
Body
Electronics
(ZKE
IV)



uses
a
starting
inhibition
module
to
interrupt
the
ignition,
the

(generation
four)
system
.
The
control
module
for
this
system



fuel
injection
and
the
starter
motor
.
This
system
is
activated

ís
mounted
in
front
of
the
glove
compartment
.



and
deactivated
by
the
centrallockíng
system
.
The
control

module
for
the
system
is
installed
under
the
left
side
of
the

Inthis
system
two
microswítches
are
operated
viathe
door



dashboard
.

lock
cylinder
at
both
front
doors
.
Turning
the
key
approximate-

ly
45°
(position
1)
operates
the
door
locking
microswitch
and



Startingwith
modeis
built
since
January
1995,
E36
cars

activates
the
alarm
system
.
Holding
the
key
in
thatposition



come
equipped
with
a
sophisticated
coded
electronic
immobi

also
closes
any
open
windows
and
the
sunroof
.



lization
system
called
EWS
II
.
Foraschematic
of
the
system,

refer
to
Fig
.
21
.

Turning
the
key
approximately
45°
in
the
opposite
direction

through
position
0
actuates
theunlocking
microswitch
and
de-

activates
the
alarm
system
(position
2)
.
See
Fig
.
20
.
NOTE
-

The
EWS
11
system
is
also
sometimes
referred
to
as
the

Driveaway
Protection
System
or
the
electronic
immobi-
lization
system
.

On
EWS
II
equipped
cars,
the
ignition
key
is
embedded
with

a
computer
chip
and
permanently
encoded
.
A
primary
code
is

programmed
into
the
keyand
finto
the
vehicle
itself
.
A
second-

ary
code
is
changed
every
time
the
vehicle
is
started
.
If
thekey

code
and
EWS
II
control
module
code
do
notmatch,
the
en-

gine
management
control
module
and
the
starter
are
dis-

abled
.
EWS
II
ignition
keyscannot
be
duplicated
.

The
system
is
designed
to
have
up
to
ten
keys
and
only
an

authorized
BMW
dealer
can
provide
replacement
keys
.
j
NOTE-
0011762a



ft
is
possible
to
damage
the
electronic
circuítry
in
the
Fig
.
20
.
ZKE
IV
door
lock
cylinder
positions
.



key,
rendering
if
unusable
.
In
that
case,
a
new
key

shouldbe
purchased
and
initialized
byan
authorized
BMW
dealer
.

LOCKING
SYSTEM
AND
ELECTRONIC
IMM081LIZATION

CLUTCH

SWITCH

Fig
.
21
.
EWS
II
system
.

TRANSMITTER/

RECEIVER

`I
MODULE

HALL

y
EFFECT

TD

CENTRAL
LOCKING
AND
ANTI-THEFT



515-9

DME

DIAGNOSIS

"
D
`
mol
111

IIIIIIIII

.r

LOCKING
SYSTEM
AND
ELECTRONIC
IMMOBILIZATION

515-10



CENTRAL
LOCKING
AND
ANTI-THEFT

EWS
II
control
module,
replacing

1
.
Disconnect
negative
(-)
cable
from
battery
.

CAUTION-

Prior
to
disconnecting
the
battery,
read
the
battery

disconnection
cautions
given
at
the
front
of
this
manual
onpage
vüf
.

2
.
Remove
glove
compartment
as
described
in
513
Inte-

rior
Trim
.

3
.
Remove
EWS
II
control
module
harness
connector
.

Pull
module
out
of
bracket
.
See
Fig
.
22
.

NOTE-

The
EWS
11
module
should
be
identified
with
EWS
11
markings
.

4
.
Installation
is
reverse
of
removal
.

Ring
antenna,
replacing



4
.
Cut
off
wire
ties
holding
wiring
harness
to
steering
col-

umn
.
1
.
Disconnect
negative
(-)
cable
from
battery
.

CAUTION
-

Prior
to
disconnecting
the
battery,
read
the
battery

disconnectioncautionsgiven
at
the
front
of
this
manualonpage
viii
.

2
.
Remove
lower
steering
column
cover
.
See
Fig
.
23
.

Transmitter/

receiver
Ring

r
module
antenna

Fig
.
22
.
Location
of
EWS
II
components
.

LOCKING
SYSTEM
AND
ELECTRONIC
IMMOBILIZATION

Fig
.
23
.
Steering
column
cover
retaining
screw
(arrow)
.

5
.
Gently
pry
off
ring
antenna
from
ignition
switch
.

7
.
Installation
is
reverse
of
removal
.

0012543

3
.
Remove
lower
left
dash
trim
panel
as
described
in
513

Interior
Trim
.

6
.
Unplug
ring
antennaharness
from
EWS
II
transmit-

ter/receiver
module
as
described
below
.

EWS
II
transmitterlreceiver
module,

replacing

1
.
Disconnect
negative
(-)
cable
from
battery
.

CAUTION-

Prior
to
disconnectiog
the
battery,
read
the
battery
disconnection
cautions
given
at
the
front
of
this
manual
onpage
viii
.

2
.
Remove
lower
left
dash
trim
panel
and
knee
bolster
as
described
in
513
Interior
Trim
.

3
.
Unclip
auxiliary
relay
panel
under
steering
column
and
lower
it
to
access
relays
and
harness
connectors
.
See
Fig
.
24
.

Fig
.
24
.
Lowering
the
left
side
auxiliaryrelay
panel
.

CENTRAL
LOCKING
AND
ANTI-THEFT



515-11

0013164

4
.
Disconnect
harness
connector
from
transmitter/receiv-
er
module
.
Unclip
module
from
panel
.
See
Fig
.
25
.

5
.
Installation
is
reverse
of
removal
.

0
A

0013035

Fig
.
25
.
Position
of
EWS
II
transmitter/receiver
module
(A)
on
left
side
auxiliaryrelay
panel
.

LOCKING
SYSTEM
AND
ELECTRONIC
IMMOBILIZATION

612-4



SWITCHES
AND
ELECTRICAL
ACCESSORIES

Fig
.
6
.



Ignition
switch
set
screws
(arrows)
.

Ignition
lock
cylinder,
replacing

NOTE-

On
cars
with
EWS
11(production
date
1/95
and
later),
the
ring
antenna
surrounding
the
ignition
switch
must
be
removed
.
See
515
Central
Locking
and
Anti-theft
.

1
.
Insert
master
key
finto
lock
cylinder
and
turn
60°
to
"ra-
dio"
position
.
See
Fig
.
7
.

Fig
.
7
.



Turn
ignition
switch
60°
to
"radio"
position
(arrow)
.

2
.
Insert
a
thin
piece
of
stiff
wire
into
opening
in
lock
cylin-
der
and
pull
lockcylinder
out
.
See
Fig
.
8
.

NOTE-

On
early
cars
(up
to
production
date
1ol95),
turn
lock
cylinder
back
12°
to
release
.

INTERIOR
SWITCHES

0012555
0011807
0011808

Fig
.
8
.



With
ignition
key
in
"radio"position,
insert
stiff
wire
into
lock
opening
to
release
cylinder
.

Headlight
and
Foglight
Switch
Assembly

The
headlight
and
foglight
switches
are
retained
in
the
left

dashboard
insert
.
This
alsocontains
the
driver's
side
face
lev-

e¡
air
vents
.
To
service
either
switch,
remove
insert
byremov-
ing
a
single
screw
.
See
Fig
.
9
.

NOTE-

Access
to
electrical
hamess
connectors
behind
dash
insert
may
be
easier
if
lower
left
dash
trim
and
driverside
knee
bolsterare
removed
.
See
513
Interior
Trim
.

Fig
.
9
.



Remove
retaíning
screw
to
pull
out
left
dash
insert
(arrow)
.

ELE-168
ELECTRICAL
WIRING
DIAGRAMS

5
6
7
0
10

10462
9

GRN/BLU

BRN/YEL
BRN/BLK
BRN/RED
DRIVERS
DOOR
JAMB
SWITCHBAN
t
YEL
SAW
ELI
YEL

Instrument
Panel

1998
Except
318ti
(2
of
2)

OIL
TEMPERATUR
PARK
LEFTFRONTRIGHTREAR
SENSOR



BRAKE



BRAKEPAD



BRAKEPAD



CHECK
CONTROL
SWITCH
SENSOR
SENSOR



MODULE

I

SREDI
BFI
GRNI
NCAI
YELIYELI
YELI
BR
.:

1



I



3I3I
3GROUND
I



BANI



III



III



I



BLK/WHT

CONVERTIBLETOP
BRN/RED



CONTROLMODULE
I

T



BLK/WHT
1
I



I
BRN/GRN



II
I



HIPI
AMPLIFIER

L



I



;



BLK/WHT
5
i_--I

REDIYEL
q



WIPERIWASHERMODULE
II



-_
BLK/WHT
10I
I



I--I
CRUISE
CONTROLMODULE
I

BLKIWHT



SLK/WHT
10
I



I

PINS
USED
W/

BRN/GRN
11
BLU/RED
22
BLK/RED



WHT/SLU
33
WHT/GRN
44
WHT/GRY
55
BLU/BRN/YEL
667
STARTING/



BLK/GRN
BB
CHARGINGSYSTEM
GRN/BLU
9
WHT/BLU
10
WHTIRED
11
BRN/GRY
12
BLK/WHT
13
V
11
/WHT
1414
BLU/VIOIWHT
1515
EXTERIOR
LIGHTS



GRY/RED



1616

H

BRN/GRY/YEL
SYSTEM



RAN
1717
BLU/VIO/WHT



RED/YEL
1515

BLUIBRN/YEL
MULTI-FUNCTION
CLOCK

ON-BOARD
DISPLAY

EXTERIOR
LIGHTS
SYSTEM

BRN/
DAY
/
YEL

GVEL



BRN/GRY

BRN/
POWER
GRY/I
WINDOWS
YEL



SYSTEM



mI
3I
3
:1

R.
t

HOT
AT



HOT
IN
ACC,
ALLTIMES



RUNAND
START
FUSE



y
FUSE
FRONTPOWER
F45



I
DISTRIBUTION
11,

5=____~-5_J
30Y
REDII



V101
I
YELI
WHTI

vIOf
WHT

ON-BOARD
COMPUTERMODULE



TEMPERATURE

BRN

"



1



I
VEHICLE
FUELLEVEL
FUELTANK
I



"
I



1
BAN/
SPEEDSENSOR



SENSOR



SENSORII



BAN
I



SANI



BAN
I



GAS
I
1
1



1



1
G312



G202



G203



G203

I

AUTOMATIC
CLIMATE
CONTROL
MODULE

BLKLKIW



J
T



13



1



I

RADIO

BRN/ORG