engine BMW 325xi SEDAN 2003 E46 Service Manual

130Maintenance
The BMW Maintenance SystemThe BMW Maintenance System has
been designed as a reliable means of
providing maximum driving and operat-
ing safety – and as cost-effectively as
possible for you.
Please keep in mind that regular main-
tenance is not only necessary for the
safety of your vehicle, but also plays a
significant role in maintaining the resale
value of the vehicle.Service interval displayWhile conventional systems rely on
milage alone to determine when service
is due, the BMW Maintenance System
reflects the actual conditions under
which the vehicle is operated: some
miles are more strenuous than others.
From a maintenance point of view,
62,000 miles/100,000 km accumulated
in short-distance urban driving are not
the equivalent of the same distance
covered at moderate cruising speeds in
long-distance highway travel.
The BMW Maintenance System
includes the Engine Oil Service and
Inspections I and II.
This service strategy accurately reflects
your own vehicle's specific needs by
defining maintenance intervals accord-
ing to individual operating conditions.
Minimal use drivers – significantly fewer
than 6,200 miles/10,000 km annually –
should have the engine oil changed at
least every 2 years since oil deterio-
rates over time, regardless of use.Service and Warranty Information
Booklet for US models/
Warranty and Service Guide
Booklet for Canadian modelsFor additional information on required
maintenance intervals and procedures,
please refer to the Service and War-
ranty Information Booklet for US mod-
els, or the Warranty and Service Guide
Booklet for Canadian models.As a precaution against corrosion, if
your vehicle is exposed to potential
damage from unimproved road sur-
faces we suggest that you have the
body checked for damage from stone
chips and gravel at the same time.
Have your BMW center perform
maintenance and repair.
Be sure that all maintenance work is
recorded in the Service and Warranty
Information Booklet for US models, or
in the Warranty and Service Guide
Booklet for Canadian models. These
entries confirm that your vehicle has
benefitted from regular maintenance,
and are also required for warranty
claims.<
CareYou can find everything you need to
know on this topic by consulting the
separate Caring for your vehicle bro-
chure.

131 Laws and regulations
California Proposition 65 warningCalifornia laws require us to state the
following warning:
Engine exhaust, some of its con-
stituents, and certain vehicle com-
ponents contain or emit chemicals
known to the State of California to
cause cancer and birth defects and
reproductive harm. In addition, certain
fluids contained in vehicles and certain
products of component wear contain or
emit chemicals known to the State of
California to cause cancer and birth
defects or other reproductive harm.
Battery posts, terminals and related
accessories contain lead and lead com-
pounds. Wash your hands after hand-
ling.
Used engine oil contains chemicals that
have caused cancer in laboratory ani-
mals. Always protect your skin by
washing thoroughly with soap and
water.<
OBD interface socketThe interface socket for onboard diag-
nostics is located on the left-hand side
of the driver's side, behind a specially
marked cover located beneath the
instrument panel. The cover has the let-
ters OBD on it.
This interface makes it possible to
access data on emissions-related com-
ponents using special equipment.
An illuminated indicator informs
you of the need for service, not
that you need to stop the vehi-
cle. However, the systems should be
checked by your BMW center at the
earliest possible opportunity.
If the indicator blinks or flashes, this
indicates a high level of engine misfire.
Reduce speed and contact the nearest
BMW center immediately. Severe
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132
engine misfiring for even a short period
of time can seriously damage emission
control system components, especially
the catalytic converter.
SERVICE ENGINE SOON warn-
ing lamp for Canadian models.
If the fuel filler cap is not on tight
enough, the OBD system can
detect leaking vapor and the indicator
will light up. If the fuel filler cap is then
tightened, the indicator will usually go
out after a short period of time.

136Replacement procedures
Onboard tool kitThe onboard tool kit is located in the
luggage compartment lid.
Loosen the wingnut to open.
Windshield wiper blades1. Switch off the engine
2. Fold the wiper arm completely out
from the windshield
3. Position the wiper blade at an angle
and pull the release spring – see
arrow
4. Fold the wiper blade down and
unhook it toward the windshield
5. Pull the wiper blade past the wiper
arm toward the top
6. Insert a new wiper blade and apply
pressure until you hear it engage.

137
Lamps and bulbsThe lamps and bulbs make essential
contributions to the safety of your vehi-
cle. Therefore, comply fully with the fol-
lowing instructions during bulb replace-
ment. If you are not familiar with any of
the procedures, consult your BMW
center.
Do not touch the glass portion of
a new bulb with your bare hands
since even small amounts of impurities
burn in to the surface and reduce the
service life of the bulb. Use a clean
cloth, paper napkin, or a similar mate-
rial, or hold the bulb by its metallic
base.<
A replacement bulb set is available from
your BMW center.
Before working on the electrical
system, switch off the electrical
accessory you are working on or dis-
connect the cable from the negative
terminal of the battery. Failure to
observe this precaution could result in
short circuits.
To prevent injuries and damage, com-
ply with any instructions provided by
the bulb manufacturer.<
Low beams and high beamsEngine compartment, left side:
1Low beams
2High beams
H7 bulb, 55 watts
The H7 bulb is pressurized. There-
fore, wear safety glasses and pro-
tective gloves. Failure to comply with
this precaution could lead to injury if the
bulb is damaged.<
1. Turn the two release catches at the
front to the left – see arrow – to
remove the bulb holder
2. Remove and replace the bulb.
When cleaning the headlamps,
please follow the instructions in
the Caring for your vehicle brochure.<
Xenon lamps*The service life of these bulbs is very
long and the probability of a failure is
very low, provided that they are not
switched on and off an unusual number
of times. If one of these bulbs should
nevertheless fail, it is possible to con-
tinue driving with great caution using
the fog lamps, provided local traffic
laws do not prohibit this.
Because of the extremely high
voltages involved, any work on the
xenon lighting system, including bulb-
changing, should be carried out by
technically-qualified personnel only.
Otherwise, there is a risk of fatal
injury.<
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138
Parking lamps5 watt bulb
Engine compartment, left side:
1. Turn the bulb holder to the left – see
arrow – and remove
2. Remove and replace the bulb.
Front turn signal indicators21 watt bulb
1. Extend a screwdriver through the
upper opening and loosen the screw,
continuing until you can extract the
bulb by removing it from the front
2. Disconnect the plug
3. Apply gentle pressure and turn the
bulb toward the letters AUF – refer to
the marking on the housing – then
remove it for replacement
4. Connect the plug
5. Align the lamp assembly's two ridges
and the centering pin with the guides
on the vehicle when installing
6. Slide in the lamp, applying gentle
pressure to seat it firmly
7. Tighten the screw.
Lamps and bulbs

141
License plate lamps5 watt bulb
1. Place a screwdriver in the slot and
press toward the left – see arrow – to
release the lens
2. Replace the bulb.
Changing a wheel
Safety precautions in the event of
a flat tire or wheel change:
Stop the vehicle as far as possible from
passing traffic. Park on a firm, flat, sur-
face. Switch on the hazard warning
flashers. Turn the steering wheel to the
straight-ahead position and engage the
steering lock. Shift into 1st or Reverse,
or if you have an automatic transmis-
sion, position the selector lever in Park,
and engage the parking brake.
All passengers should be outside the
vehicle and well away from your imme-
diate working area, behind a guardrail,
for example.
If a warning triangle or portable hazard
warning lamp is available, set it up on
the roadside at an appropriate distance
from the rear of the vehicle. Comply
with all safety guidelines and regula-
tions.
Change the wheel only on a level, firm
surface which is not slippery. Avoid
jacking the vehicle on a soft or slippery
support surface – snow, ice, loose
gravel, etc. – as either the vehicle or the
jack could slip sideways.
Position the jack on a firm support sur-
face.
Do not place wooden blocks or similar
objects under the jack. They could pre-
vent the jack from extending to its full
height and reduce its support capacity.
Do not lie under the vehicle or start the
engine when the vehicle is supported
by the jack. There is otherwise a risk of
fatal injury.<
Lamps and bulbs
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146
BatteryMaintenanceThe battery is maintenance-free, that is,
the original electrolyte will normally last
for the service life of the battery under
moderate climatic conditions.
Please consult your BMW center
whenever you have any questions
concerning the battery. The battery is
completely maintenance-free; the fol-
lowing section is provided for your
information only.<
Never disconnect the battery
when the engine is running; the
ensuing voltage surge would seriously
damage the vehicle's onboard elec-
tronic systems. cle, leave the engine off at all times.
Connect the charge cables to the termi-
nals in the engine compartment. For
terminal locations, refer to Jump-start-
ing on page 147.
Return used batteries to a recy-
cling point or your BMW center.
Maintain the battery in an upright posi-
tion for transport and storage. Secure
the battery against tilting during trans-
port.<
FusesYou will find the fuses and information
on their respective allocation in the
glove compartment behind a panel with
two snap clips.
Do not attempt to repair a blown
fuse or replace it with a fuse
having a different color or amperage
rating. To do this could cause a fire in
the vehicle resulting from a circuit over-
load.<

147 Giving and receiving assistance
Jump-startingWhen your battery is discharged you
can use two jumper cables to start your
vehicle with power from the battery in a
second vehicle. You can also use the
same method to help start another
vehicle. Only use jumper cables with
fully insulated handles on the terminal
clamps.
Do not touch high-voltage wiring
and cables on a running engine.
Contact with components carrying high
voltage can be harmful or fatal. Care-
fully observe the following instructions
to avoid personal injury and/or damage
to one or both vehicles.<
1. The battery in the support vehicle
must also be rated at 12 volts. This
information is provided on the battery
label
2. Stop the engine of the support vehi-
cle and switch off all electrical com-
ponents in both vehicles – except for
the hazard warning flashers of the
support vehicle
3. Make absolutely certain that there is
no contact between the bodywork of
the two vehicles – short circuit haz-
ard
4. The auxiliary jump-starting terminal
located in your BMW's engine com-
partment acts as the positive battery
terminal. The cover of this auxiliary
terminal is marked with a + sign.
Remove by pulling the tab – see
arrow 1.
Start by connecting the jumper cable
from the positive terminal of the dis-
charged battery to the positive termi-
nal of the support battery
5. Then connect the negative terminals
with the other jumper cable. First
connect one end to the negative bat-
tery terminal or to a suitable grand on
the support vehicle. Then connect
the other end to the negative battery
terminal or a suitable ground on the
vehicle being started.
Your BMW is equipped with a special
nut for this purpose – see arrow 2
Always adhere to this sequence
when connecting jumper cables;
failure to observe this procedure can
lead to sparks at the battery terminals
and pose an injury hazard.<
6. Start the engine of the support vehi-
cle and let it run for several minutes
at a slightly elevated engine idle
speed
7. Start the engine of the other vehicle
as usual. If the first start attempt is
not successful, wait a few minutes
before another attempt in order to
allow the discharged battery to
recharge
8. Before disconnecting the jumper
cables, let the engines run for a few
minutes
9. Then disconnect the jumper cables
in reverse sequence.
Depending on the cause of the fault,
have the battery checked and
recharged by your BMW center.
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148
Do not use spray starter fluids to
start the engine.<
Towing the vehicleTowing eyeletThe screw-in towing eyelet is stored in
the onboard tool kit; be sure that it
remains in the vehicle at all times. It is
designed for installation in the tow
sockets located at the front and rear of
the vehicle, and is intended for towing
on paved road surfaces only. The tow-
ing eyelet should not be used to pull a
vehicle out of deep snow, mud, sand,
etc.
Always comply with all applicable tow-
ing laws and regulations.
Access to tow socketsFront:
Press out the cover panel with a screw-
driver inserted in the recess at the top.
Jump-starting