wheel bolt torque BMW 328i 1995 E36 Owner's Manual

300-8



SUSPENSION,
STEERING
AND
BRAKES-GENERAL

Tableb
.
Suspension
and
Steering
Troubleshooting

Symptom



1



Probable
cause
Repairs
(Repair
Groups
shown
in
bold)

Car
pulís
to
one
side,
wanders



a
.
Incorrect
tire
pressure



a
.
Check
and
correct
tire
pressures
.
020
b
.
Incorrect
wheel
alignment



b
.
Check
and
adjust
wheel
alignment
.
320
c
.
Faulty
brakes
(pulls
only
when
braking)



I
c
.
Check
for
sticking/damaged
front
caliper
.
340

Steering
heavy,
poor
return-



a
.
Worn
upper
strut
bearing(s)



a
.
Replace
strut
bearings
.
310
to-center



b
.
Incorrect
tire
pressure



b
.
Check
and
correct
tire
pressures
.
020
c
.
Power
steering
system
faulty



c
.
Check
power
steering
fluid
level
.
Test
system
pressure
.
320

Front-end
or
rear-end
vibra-



a
.
Worn
strut
cartridgesor
shock
absorbers



a
.
Replace
strut
cartridges
.
310,
330
tion
or
shimmy



b
.
Worn
suspension
bushings
(control
arm
or
trail-



b
.
Replace
worn
bushings
.
310,
330
ing
arm)
c
.
Worn
front
suspension
ball
joints
(control
arm,



c
.
Replace
worn
ball
joints
.
310
steering
arm
orsteering
tie-rod
end)d
.
Unbalanced
or
bent
wheels/tires



d
.
Balance
tires
.
Check
tiresfor
uneven
wear
pat-
terns
.
Check
wheels
for
damage
.
e
.
Loose
wheel
lug
boits



e
.
Tighten
lug
boits
to
proper
torque
.

Poor
stability,
repeated
bounc-
I
a
.
Worn
strut
cartridgesor
shock
absorbers



I
a
.
Replace
strut
cartridges
.
310,
330
ing
after
bumps,
suspension
bottoms
outeasily

Suspension
noise
(especially



a
.
Worn
front
upper
strut
bearings



a
.
Replaceupper
strut
bearings
.
310
over
bumps)



b
.
Loose
front
strut
cartridge



b
.
Check/tighten
strut
cartridge
collar
nut
.
310
c
.
Worn
suspensionbushings
(control
arm
or
trail-



c
.
Replace
worn
bushings
.
310,
330
ing
arm)d
.
Worn
stabilizer
bar
rubber
mounts



d
.
Replace
stabilizer
bar
rubber
mounts
.
310,
330
e
.
Loose
suspension
crossmember



e
.
Check
crossmember
for
damage
.
Tighten
mounting
boits
.

Uneven
ride
height



a
.
Incorrect
coil
springs



a
.
Measure
ride
height
and
replacesprings
as
re-
quired
.
310,
330
b
.
Bent
or
damaged
suspension
components



b
.
Inspect,
repair/replace
asnecessary
.
310,
330
c
.
Sagging
coil
springs



c
.
Measure
ride
height
and
replace
springs
as
re-
quired
.
310,
330

Wheel
noise,
continuous



I
a
.
Worn
wheel
bearing



I
a
.
Replacewheel
bearing
.
310,
330
growling,
may
be
more
notíce-
able
when
turning

Steering
loose,
imprecise



a
.
Incorrect
tire
pressure



a
.
Check
and
correct
tire
pressures
.
020
-



b
.
Loose
steering
gearmounting
bolt(s)



b
.
Inspect
and
tighten
boits
.
320
c
.
Worn
tie
rodend(s)



c
.
Replace
tie
rod(s)
and
align
wheels
.
320
d
.
Faulty
front
wheel
bearing



d
.
Replace
wheel
bearing
.
310
e
.
Worn
or
damaged
steering
gear



e
.
Adjust
or
replace
steering
gear
.
320
f
.
Worn
tires



f
.
Replace
tires
.
010

SUSPENSION
AND
STEERING
TROUBLESHOOTING

310-2



FRONT
SUSPENSION

WARNING-

"
Physical
safety
could
be
impaired
if
procedures
described
here
areundertaken
without
the
proper
service
tools
and
equipment
.
Be
sure
to
have
the
right
tools
onhand
before
beginning
any
job
.

"
Do
notreuse
self-locking
nuts
or
bolts
.
They
are
designed
to
beused
only
once
and
may
fail
if
re-
used
.
Always
replace
self-locking
fasteners
any
timethey
are
loosenedor
removed
.

"
Do
not
install
bolts
and
nuts
coated
with
under-
coating
wax,
as
the
correct
tightening
torque
can-
not
beassured
.
Always
clean
the
threads
with
solventbefore
installation,
or
install
new
parts
.

"
Do
not
attempt
to
weld
or
straighten
any
suspen-
sion
components
.
Replace
damaged
parts
.

SHOCK
ABSORBERS
AND
SPRINGS

The
complete
front
strut
assembly
is
shown
in
Fig
.
2
.
Most

strut
assembly
components
are
available
asreplacement

parts
.

NOTE-

Struts
andlor
springs
shouldalways
be
replaced
in
parts
.

Strut
assembly,
removing
and
installing

1
.
Raisecar
and
remove
front
wheel
.

WARNING-

Make
sure
that
the
car
is
firmly
supported
on
jack
standsdesigned
for
the
purpose
.
Place
the
jack
standsbeneath
a
structural
chassis
point
Do
not
place
jack
stands
under
suspension
parts
.

2
.
Unbolt
brake
caliper
assembly,
keepingbrake
hose
connected
.
Detach
brake
hose
from
strut
assembly
.

Suspend
brake
caliper
from
chassis
using
stiff
wire
.
Re-
move
brake
rotor
.
See
340
Brakes
.

SHOCKABSORBERS
AND
SPRINGS

0011191
Fig
.
2
.



Front
strut
assembly
with
steering
arm,
front
hub,
front
spring
and
strut
upper
mount
.

3
.
Remove
ABS
wheelspeed
sensor
.
See
Fig
.
3
.

4
.
Disconnect
ABS
sensor
wire
harness
and
brake
pad
wear
sensor
wire
harness
(left
side
only)
from
strut
housing
.

5
.
OnM3
modeis
:
Disconnect
stabilizer
bar
link
from
strut
.

Fig
.
3
.



ABS
wheel
speed
sensor
mounting
bolt
(arrow)
.

NOTE-

Note
flats
on
stabilizer
bar
linkball
joint
for
placement
of
open
end
wrench
.

CAUTION-
Do
not
remove
center
strut
retaining
nut
.

8
.
Lower
strut
assembly
from
car
.

NOTE-

Store
the
removed
strut
assembly
upríght
.
Do
not
allow
it
to
líe
horizontally
or
upside-down
for
any
lengthoftime
.
If
íncorrect
storage
has
occurred,
place
the
strut
assembly
upríght
wíth
the
rod
fully
extended
for
at
least
24
hours
.

0012117

FRONT
SUSPENSION



310-3

6
.
Unbolt
splash
shield
and
steering
arm
from
strut
.
Sus-



Fig
.
4
.



Strut
and
steering
arm
assembly
.
pend
steering
arm
assembly
from
chassis
using
stiff
wire
.
See
Fig
.
4
.

1
.
Nut



6
.
Bolt
2
.
Strut



7
.
Bolt
3
.
ABS
wheel
speed
sensor



8
.
Flat
washer
4
.
Cable
holder



9
.
Self-locking
nut
5
.
Steering
arm



10
.
Washer
11
.
Bolt

9
.
Installation
is
reverse
of
removal
.
Be
sure
to
use
new

CAUTION-



self-locking
nuts
and
bolts
.

The
steering
arm
ball
joint
can
be
damaged
if
the



"
Use
new
steering
arm
mounting
bolts,
or
clean
bolts
arm
is
allowed
to
hang
unsupported
.



and
use
Locktite
®
270
orequivalent
thread-locking
compound
.

7
.
Support
strut
assembly
from
below
.
From
above,
re-



"
On
M3
models
:
When
attaching
stabilizer
link
to
strut,

move
three
strut
mounting
nuts
on
strut
tower
.



use
a
thin
wrench
to
hold
flats
on
link
parallelto
strut
.
"
Have
car
professionally
aligned
When
job
is
complete
.

Tightening
Torques

"
Brake
caliper
to
steering
arm
......
110
Nm
(81
ft-lb)

"
Road
wheel
to
hub
.........
100±10
Nm
(74
t7
ft-Ib)

"
Stabilizer
bar
link
to
strut
(M3)
.....
.
59
Nm
(44
ft-lb)

"
Steering
arm
to
strut
housing

"
(encapsulated
bolts-always
replace)
107
Nm
(78
ft-lb)

"
Strut
assembly
to
strut
tower

(self-locking
nuts)
........
...
..
..
.
24
Nm
(16
ft-Ib)

SHOCK
ABSORBERS
AND
SPRINGS

310-
6



FRONT
SUSPENSION

3
.
Working
at
steering
arm,
remove
control
arm
balljoint

nut
.
See
Fig
.
8
.
Press
ball
joint
out
ofsteering
arm
.

Fig
.
8
.



Control
arm
ball
joint
nut
at
steering
arm
(arrow)
.

4
.
Remove
control
arm
to
subframe
crossmember
ball
joint
nut
.
Separate
ball
joint
from
crossmember
.
Work-

ing
at
other
end
of
control
arm,
remove
bolts
attaching

control
arm
bushing
carrier
to
body
.
See
Fig
.
9
.

Fig
.
9
.



Control
arm
bushing
carrier
bolts
(arrows)
.

0012117
0011960

5
.
Installation
is
reverse
of
removal
.
Make
sure
al¡
thread
bores,
bolts,
nuts
and
mating
surfaces
are
clean
.
Use
new
self-locking
nutsor
bolts,
where
applicable
.

WARNING-
"
Do
not
reuse
self-locking
nuts
or
bolts
.
They
are
designed
to
be
used
only
once
and
may
failif
re-
used
.

"
Bolts
and
nuts
coated
with
a
focking
compound
from
the
factory
shouldnot
be
refnstalled
.
Always
replace`micro-encapsulated"
fasteners
such
as
the
steering
arm-to-strutbolts
.

CONTROL
ARMS

Tightening
Torques

"
Control
arm
balljoint
to

subframe
crossmember
.
..
...
...
.
.
85
Nm
(62
ft-Ib)

"
Control
arm'ball
joint
to
steering
arm
.
65
Nm
(48
ft-Ib)

"
Control
arm
bushing
carrier
to
body
.
.
47
Nm
(34
ft-Ib)

"
Stabilizer
bar
link
to
control
arm
(M8)
.
42
Nm
(31
ft-Ib)

"
Road
wheel
to
hub
.
...
...
.
.
100±10
Nm
(74±7
ft-Ib)

Outer
control
arm
ball
joint,
replacing

(except
M3
models)

On
all
models
except
Mas,
the
outer
balljoint
is
available
as

a
replacement
part
.
The
ball
joint
can
be
replaced
with
the

control
arm
installed
.

Special
tools
are
requiredto
replace
the
balljoínt
.
Read
the

procedure
through
before
beginning
thejob
.

1
.
Disconnect
stabilizer
bar
link
from
control
arm
asde-

scribed
later
in
this
repair
group
.

NOTE-
On
M3
models,
the
stabilizer
bar
link
attaches
to
the
strut
.
tt
fs
not
necessary
to
disconnect
the
stabilizer
bar
link
on
M3
models
for
thfs
repair
procedure
.

2
.
Loosen
nut
for
balljointuntil
it
contacts
steering
arm
.

3
.
Using
a
suitable
ball
joint
tool,
separate
joint
from
steer-

íng
arm
.
Remove
ball
joint
mounting
nut
and
pullball

joint
out
of
steering
arm
.

4
.
Mark
position
of
balljoint
guide
to
control
arm
.
See
Fig
.

10
.

0012718

Fig
.
10
.
Mark
installed
position
of
ball
joint
guide
to
control
arm
(sr-
row)
.

5
.
Move
suspension
strut
out
of
way
and
press
ball
joint
out
of
control
arm
.

6
.
Installation
is
reverse
of
removal
.

"
Make
sure
control
arm
ball
joint
taper
bore
is
clean
and
free
of
any
corrosion
.
"
Press
new
balljoint
into
position,
making
sure
to
align
balljoint
guide
with
mark
made
earlier
.
"
Verify
that
locking
clip
on
new
ball
joint
faces
towards
center
of
vehicle
.

Tightening
Torques

"
Control
arm
ball
jointto
steering
arm
.
65
Nm
(48
ft-Ib)
"
Stabilizer
bar
link
to
control
arm
(M8)
42
Nm
(31
ft-Ib)
"
Road
wheel
to
hub
.
...
...
.
.
100±10
Nm
(74t7
ft-lb)

Control
arm
bushing,
replacing

Control
arm
bushings
should
aiways
be
replaced
in
pairs
and
the
two
bushings
and
bushing
carriers
should
have
the
same
markings,
indicating
same
manufacturer
.

1
.
Raisecar
.

WARNING-
Make
sure
that
the
car
is
firmly
supportedonjackstandsdesigned
for
the
purpose
.
Place
the
jackstands
beneath
a
structural
chassis
point
.
Do
not
place
jack
stands
undersuspension
parts
.

2
.
Unbolt
control
arm
bushing
carrier
from
body
.

3
.
Mark
installed
position
of
bushing
to
control
arm
.
See
Fig
.
11
.

assembly
off
control
arm
.

lnl~

0012145

FRONT
SUSPENSION



310-
7

NOTE-

The
kerosene-like
special
lubricant
is
used
only
asan
aid
in
installing
the
bushing
to
the
control
arm
stub
.
Workmustbe
carried
out
in
as
short
a
time
as
possible
.
Within
30
minutes
the
control
arm
bushing
will
be
`glued"
in
position
on
the
control
arm
.

CAUTION-

BMW
part
numbers
areprovided
for
reference
only
and
are
subject
to
change
.
Always
rely
on
an
authorized
BMW
dealerparts
department
for
the
most
up-to-date
information
.

6
.
Press
new
rubber
control
arm
bushing
assembly
onto
the
end
of
control
arm
to
proper
depth
(as
marked)
.

NOTE-

Be
sure
toreinstall
the
bushing
carrier
to
the
control
arm
correctly
.
The
carrier
has
centering
bores
on
side
.
This
side
must
face
up
towards
body
.
See
Fig
.
12
.

Fig
.
12
.
Control
arm
bushing
carrier
centering
bores
must
face
up
.

7
.
Immediately
bolt
control
arm
bushing
carrier
to
body,
torque
boits
and
lower
car
to
ground
.

Tightening
Torques

"
Control
arm
bushing
carrier
to
body
.
.
47
Nm
(34
ft-ib)
Fig
.
11
.
Before
removingbushing
from
control
arm,
mark
installed
po-
sition
of
old
bushing
to
control
arm
.
Insta¡¡
new
bushing
in
same
position
.



8
.
With
car
lowered
to
ground
and
loaded
as
described
earlier,
bounce
suspensiona
few
times,
then
leave
car

4
.
Using
appropriate
press
tools,
pull
control
arm
bushing



undisturbed
for
a
minimum
of
30
minutes
.

CAUTION-

5
.
Coat
end
of
control
arm
with
BMW
special
lubricant



I
Failure
to
follow
the
above
procedure
may
impair

part
no
.
8122
9
407284
.



the
car's
handling
and
stability
.

CONTROLARMS

310-
8



FRONT
SUSPENSION

FRONT
WHEEL
BEARINGS

The
front
wheel
bearings
are
permanently
sealed
and
re-

quire
no
maintenance
.
The
bearing
is
integral
with
the
wheel

hub
and
pressed
onto
the
steering
arm
stub
axle
.

Special
press
tools
are
requiredto
replace
the
front
wheel

bearings
.
Read
the
procedure
through
before
beginning
the

job
.

Front
wheel
bearing,
replacing

1
.
Raise
car
and
remove
wheel
.

WARNING-

Make
sure
that
the
car
is
firmly
supportedon
jack

stands
designed
for
the
purpose
.
Place
the
jack

stands
beneatha
structural
chassis
point
.
Do
not

place
jack
stands
under
suspension
parts
.

2
.
Pry
off
dust
cap
from
centerof
wheel
hub
.
Bend
back

staked
part
of
wheel
hub
(axle)
collar
nut
.
See
Fig
.
13
.

Fig
.
13
.
Staked
part
of
wheel
hub
collar
nut
to
be
bent
back
(arrow)
.

3
.
Remount
wheel
and
lug
bolts
.

4
.
Lower
canto
ground
.
With
an
assistant
applying
brakes,

loosen
collar
nut
.
Do
not
remove
completely
.

NOTE-

The
wheel
hub
collar
nut
is
tightened
to
a
torque
of
290
Nm
(214
ft-Ib)
.
Make
sure
the
car
is
firmly
on
the
ground
.

FRONT
WHEEL
BEARINGS

6
.
Remove
ABS
wheel
speed
sensor
.
Refer
to
Fig
.
3
.

7
.
Remove
brake
caliper
assembly
and
brake
rotor
as
de-

scribed
in
340
Brakes
.
Leave
brakehose
connected
to

caliper
.
Suspend
caliper
assembly
from
chassis
using

stiff
wire
.

8
.
Remove
wheel
hub
collar
nut
.

9
.
Remove
wheel
hub
with
integral
wheel
bearing
from

steering
arm
using
a
puller
.
See
Fig
.
14
.

0011200

Fig
.
14
.
Wheel
hub
with
integral
wheel
bearing
being
removed
using
a

puller
.

NOTE-
If
bearing
inner
race
stays
on
steering
arm,
remove
splash
guard
and
usetwo
jaw
puller
to
remove
race
.

10
.
Insta¡¡
splash
guard
and
new
dust
shield
behind
bear-

ing
.
Press
new
wheel
hub/bearing
assembly
on
using

appropriate
press
tools
.

NOTE-

When
pressing
the
wheel
hublbearing
on,
apply
force
only
to
the
bearing
inner
race
.

11
.
Install
new
collar
nut
.
Do
not
tighten
nut
to
its
final

torque
atthis
time
.

"
Install
brake
rotor
and
brake
caliper
.
See
340
Brakes
.

"
Mount
wheel
and
lug
boits
.
Lower
canto
ground
to
gain

leverage
.

12
.
With
an
assistant
applying
brakes,
tighten
collar
nut

and
then
stake
nut
toaxle
.

5
.
Raise
car
and
remove
wheel
.



13
.
Raisecar
and
remove
wheel
.

310-
1
0



FRONT
SUSPENSION

Fig
.
16
.
Supportequipment
used
to
support
engine
from
aboye
.

SUBFRAME
CROSSMEMBER

Fig
.
17
.
Right
side
crossmember-to
body
mounting
bolts
.

3
.
Working
beneath
car,
remove
left
and
right
nuts
from



10
.
Installation
is
reverse
ofremoval,
noting
the
followíng
:

engine
mounts
.



"
Make
sure
all
bolts,bolt
holes,
and
mating
surfaces
are

clean
to
ensure
proper
tightening
and
alignment
.
Use
4
.
Remove
control
arm
bushing
carrier
from
body
.
Refer
to



new
self-locking
nuts
or
bolts,
where
applicable
.
Fig
.
9
.



"
On
vehicles
produced
up
9-92
only
:
-Remove
paint
from
contact
surfaces
before
ínstall-
5
.
Remove
control
arm
ball
joint
from
crossmember
.
Sep-



ing
crossmember
.
arate
joint
with
a
plastic
hammer
.
Suspend
control
arm



-Install
4
new
toothed
lock
washersbetween
sub-from
chassis
using
stiff
wire
.



frame
and
chassis
(install
new
washers
regardless

of
whether
washers
were
originally
fitted)
.
WARNING-



-Replace
all
4
mounting
bolts
.
Do
not
allow
the
control
arm
to
hang
from
the
ball



-Lubrícate
suspension
crossmember
bolts
with
LM48
¡oint
.
This
can
damage
theball¡oint
.



paste
orequivalent
anti-seize
compound
before
ín-
stalling
.

6
.
Unbolt
steering
rack
from
subframe
.
See
320
Steering



"
Lower
engine
onto
enginemounts,
allowing
it
to
settle

and
Wheel
Alignment
.
Suspend
steering
rack
from



fully
before
tightening
engine
mount
bolts
.

chassis
using
stiff
wire
.
Using
a
transmission
jackor



"
When
thejob
is
completed
have
front
end
profession-

equivalent,
support
crossmember
from
below
.



ally
aligned
.

7
.
Remove
reinforcing
brace
below
oil
pan,
where
appli-
cable
.



Tightening
Torques

"
Subframe
crossmember
to
body
8
.
Unbolt
crossmemberfrom
body
on
both
sides
.
See
Fig
.



M12-8
.8
bolts
..................
.
77
Nm
(56
ft-Ib)
17
.



M12-10
.9
bolts
.................
110
Nm
(81
ft-Ib)
M12-12
.9
bolts
............
.
...
.
105
Nm
(77
ft-Ib)
9
.
Slowly
Lower
crossmember,
making
sure
all
electrical



"
Steering
gear
to
subframe
crossmember
teads,
suspension
components
and
heat
shields
are



(M10-10
.9
self-locking
bolts)
..
.
.
.
.
.
42
Nm
(31
ft-Ib)
clear
during
removal
.



"
Control
arm
balljoint
to
subframe
crossmember
...
.......
.
85
Nm
(62
ft-Ib)

"
Control
arm
bushing
carrier

to
body
..........
...
.
.....
.
..
..
47
Nm
(34
ft-Ib)

320
Steering
and
Wheel
Alignment

GENERAL
...
.
.
.
...
.
....
.
.
.
.
.
.
.
.
.
...
.
.
320-1



Outer
tie
rod
end,
replacing
.
...
.
.
.
.
.
.
.
...
.
320-4

Tie
rod,
replacing
.
.
.
.
.
.
.
.......
.
.
.
.
.
...
.
320-5

STEERING
WHEEL



320-1

Steering
wheel,
removing
and
installing
.....
320-1



WHEEL
ALIGNMENT
.
.
.
.........
.
.....
.320-5

POWER
STEERING
SYSTEM
.
.
.
.
.
.
.....
320-2



Front
Toe-in
and
Toe
Difference
Angle
.
.
...
.
320-6

Power
steering
pump,



Rear
Toe-in
.
.
.
.
.
.
.
...
.
................
320-6
removing
and
installing
..
.
.
.
.
.
.
.
.
.
.....
320-2



Wheel
Alignment
Specifications
.....
.
......
320-6

Power
steering
system,
bleeding
and
filling
.
.
320-3

STEERING
GEAR
.
.
.
.
...
.
.
.
.
.
.
.
.
.
.....
320-3

Steering
gear
rack,

removing
and
installing
.
...
.
..
.
..
..
..
.
..
.
320-3

GENERAL



STEERING
WHEEL

This
repair
group
covers
servicing
of
the
mechanical
and



The
BMW
E36
is
equipped
with
an
SRS
airbag
mounted
in

hydraulic
components
of
the
steering
system,
including
wheel



the
steering
wheel
.
Improper
handling
of
the
airbag
could
alignment
information
.



cause
serious
injury
.
The
airbag
is
an
explosivedevice
and

should
be
treated
with
extreme
caution
.
Always
follow
the
air-

The
variable-assist
power
steering
system
consistsof
an



bag
removal
procedure
as
outlined
in
721
Airbag
System

engine-driven
hydraulic
pump,
a
rack-and-pinion
steering



(SRS)
.

gear
assembly
with
an
integral
hydraulic
control
valve,
and

connecting
linkage
to
the
road
wheels
.



WARNING-

"
The
BMW
Supplemental
Restraint
System
(SRS)
At
lowspeeds,
maximum
power
assist
is
provided
to
ease



is
complex
and
special
precautions
must
be
ob-

parking
and
city
driving
.
At
high
speeds,
assist
is
reduced
to



served
when
servicing
.
Serious
injury
may
result

ensure
stability
.
The
power
steering
system
varies
assist



if
system
service
is
attempted
by
persons
unfa-

based
on
engine
speed
.



miliar
with
the
BMW
SRS
and
its
approved
ser-
vice
procedures
.
BMW
specifies
that
all

ING-



inspection
and
service
shouldbe
performed
by
WARN
an
authorized
BMW
dealer
.
"
Do
not
reuse
self-locking
nuts
.
They
are
de-signed
to
beused
only
once
and
may
failif
re-



"
BMW
Supplemental
Restraint
Systems
(SRS)
used
.
Always
replace
them
with
new
locking
nuts
.



are
equipped
with
a
back-up
power
supply
inside
the
SRS
control
module
.
A
10minute
waiting
"
Do
not
ínstall
bolts
and
nuts
coated
with
under-



shouldbe
observed
after
the
battery
cable
has
coating
wax,
as
correct
tightening
torque
cannot



been
disconnected
.
This
will
allow
the
reserve
be
assured
.
Always
clean
the
threads
with
sol-



power
supply
to
discharge
.
vent
before
installation,
or
install
new
parts
.

"
Do
not
attempt
to
weldor
straighten
any
steering
components
.
Always
replace
damaged
parts
.

NOTE-

For
information
on
steering
column-mounted
switches
and
the
ignition
lock,
see
612
Switches
and
Electrical
Accessories
.

STEERING
AND
WHEEL
ALIGNMENT



320-1

Caster
and
Camber
.
.
.
.
.
...........
.
....
320-5

TABLES

a
.
Front
Wheel
Alignment
Specifications
.
...
.......
320-6
b
.
Rear
Wheel
Alignment
Specifications
.
...
.......
320-6

Steering
wheel,
removing
and
installing

1
.
Center
steering
wheel
.
Make
sure
front
wheelsare

pointed
straight
ahead
.

2
.
Disconnect
negative
(-)
cable
from
battery
and
cover

terminal
with
insulating
material
.

CAUTION-
Prior
to
disconnectiog
the
battery,
read
the
battery
disconnection
cautions
given
at
the
front
of
this
manual
on
page
viii
.

STEERING
WHEEL

320-2



STEERING
AND
WHEEL
ALIGNMENT

3
.
Carefully
remove
airbag
from
front
of
steering
wheel
.

See
721
Airbag
System
(SRS)
.
Store
airbag
unit
in
a

safe
place
.

WARNING-

Improper
handling
of
theaírbag
could
cause
seri-
ous
ínjury
.
Store
theaírbag
with
the
horn
pad
facing
up
.
If
stored
facing
down,
accidental
deployment
could
propel
it
vlolently
into
the
air,
causíng
ínjury
.

4
.
Remove
steering
wheel
center
bolt
.
Lightly
punch
mark

or
scribe
position
of
steering
wheel
to
steering
column

shaft
.
See
Fig
.
1
.

0012687
Fig
.
1
.
Steering
wheel
center
bolt
(arrow)
.



Power
steering
pump,

removing
and
installing

POWER
STEERING
SYSTEM

5
.
Unlock
steering
wheel
by
turning
ignition
key
on
.
Re-
move
steering
wheel
.

WARNING-

The
SRS
contact
reel
ís
mounted
to
the
rear
of
the
steering
wheel
hub
.
The
contact
reel
ís
a
wound
coil
ofwirethat
ensures
continuous
electrícal
contact
for
the
air
bag
unit
Once
the
steering
wheel
mounting
nut
or
bolt
is
removed
the
contact
reel
is
locked
in
the
center
position
and
its
position
must
not
be
al-
tered
.

6
.
Insta¡¡
steering
wheel
while
aligning
matching
marks
.
Make
sure
airbag
contact
ring
locking
pin
engages
cutout
in
contact
reel
.
Insta¡¡
steering
column
center
nut
.
Do
not
over-torque
.
See
Fig
.
2
.

7
.
The
remainder
ofinstallation
is
reverse
of
removal
.
Carefully
install
airbag
from
front
of
steering
wheel
.
See
721
Airbag
System
(SRS)
.

Tightening
Torque

"
Steering
wheel
to
steering
column
spindle
...
..
..
.
..........
63
Nm
(46
ft-Ib)

Fig
.
2
.



Insta¡¡
steering
wheel
so
that
locking
pin
in
column
aligns
with
cutout
in
contact
reel
(arrow)
.
Contact
reel
on
late
model
steering
wheel
may
vary
from
that
shown
.

POWER
STEERING
SYSTEM

Power
assist
is
províded
by
a
belt-driven
pump
on
the
lower

left
front
of
the
engine,
just
below
the
alternator
.
The
power

steering
fluid
resenroir
is
located
on
the
lower
left
front
of
the
engine
.

1
.
Empty
power
steering
fluid
reservoir
usingclean
sy-

ringe
.
Do
not
reuse
fluid
.

2
.
Raise
front
of
car
.

WARNING

Make
sure
thecar
is
firmly
supportedon
jack
stands
designed
for
the
purpose
.
Place
the
jack
stands
be-
neatha
structural
chassis
point
.
Do
not
place
jack
stands
undersuspension
parts
.

3
.
Remove
fluid
hoses
frbm
pump
.
Plug
openings
in
pump
and
in
hose
ends
.

4
.
Remove
drive
belt
from
power
steering
pump
.
See
020
Maintenance
Program
.

5
.
Remove
pump
mounting
bolts
and
remove
pump
.
See
Fig
.
3
.

Fig
.
3
.



Power
steering
pump
and
pulley
mounting
bolts
.

6
.
Installation
is
reverse
of
removal,
noting
the
following
:

"
Make
sure
al¡
thread
bores,
bolts,
nuts,
fluid
couplings

and
mating
surfaces
are
clean,
and
that
inside
surface

of
multi-ribbed-belt
is
free
of
grease
and
dirt
.

"
Use
new
sealing
washers
when
reattaching
power

steering
pressure
lines
.

"
Make
sure
hoses
have
adequate
clearance
from
chas-

sis
.
Do
not
over-torque
banjo
bolts
.

"
Fill
and
bleed
power
steering
system
as
described
be-

low
.

Power
steering
system,

bleeding
and
filling

1
.
Wíth
engine
off,
fill
power
steering
fluid
reservoir
with

clean
fluid
.
Fill
levelto
MAX
mark
on
dipstick
.

STEERING
AND
WHEEL
ALIGNMENT



320-
3

STEERING
GEAR
A
cutaway
of
the
power-assisted
rack-and-pinion
power

steering
gear
is
shown
in
Fig
.
4
.
The
rack
is
designed
to
be

maintenance
free
.

Pinion

Fig
.
4
.



Cutaway
of
rack-and-pinion
steering
gear
.

Tightening
Torques

"
Hydraulic
hoses
to
power
steering
pump



?he
steering
gear
and
linkage
require
no
maintenance
oth-

M10
banjo
bolt
.........
..
.
...
...
.
12
Nm
(9
ft-Ib)



er
than
alignment
and
a
periodic
inspection
for
worn
compo

M14
banjo
bolt
..............
..
..
35
Nm
(26
ft-Ib)



nents
.

M16
banjo
bolt
..............
...
.
40
Nm
(30
ft-Ib)

"
Power
steering
pump
to
bracket



Steering
gear
rack,
removing
and
installing
(self-locking
nuts)
.............
..
.
22
Nm
(16
ft-Ib)

"
Power
steering
pump
bracket
to
engine



1
.
Empty
power
steering
fluid
reservoir
using
clean
sy-

block
or
oil
pan
(self-locking
nuts)
...
22
Nm
(16
ft-lb)



ringe
.
Do
not
reuse
fluid
.

2
.
Disconnect
negative
(-)
cable
from
battery
and
cover

terminal
with
insulating
material
.

CAUTION-

Prior
to
disconnectiog
the
battery,
read
the
battery

disconnection
cautions
given
at
the
front
of
this

manual
on
page
viii
.

2
.
Start
engine
.
Slowly
turn
steering
wheelfrom
lock
to

lock
a
minimum
of
two
times
.



3
.
Carefully
remove
airbag
from
frontof
steering
wheel
.
See

721
Airbag
System
(SRS)
.
Store
airbag
unit
in
a
sale

3
.
Turn
engine
off
and
check
fluid
leve¡,
adding
fluid
if
nec-



place
.

essary
.
4
.
Make
sure
front
wheelsare
pointed
straight
ahead
.

5
.
Remove
outer
tie
rod
ball
joínt
nuts,
thenseparate
outer

tie
rod
ends
from
steering
arms
using
appropriate

press
tools
.

6
.
Disconnect
power
steering
hose
from
fluid
reservoir
.

STEERING
GEAR