dme BMW 328i 1997 E36 Owners Manual

GRN/BLU/YEL

AUXILIARY
THROTTLE
POSITION
MOTOR
M

GRYIBLK/YEL
2
RED/BLU/YEL
RED/BLU/YELRED/BLU/YEL
BRN/BLU
REDIGRN/YEL
WHT/GRN
WHT/RED/YELWHT/GRN/YEL
BRN/WHT
BLK/BRN/YELBLKIGRNIYEL

BRN/BLU/YEL

BLU
BRN/RED
BRNIGRYIYELBRNIWHT/YEL
BILK
WHT/RED
20
WHT/BLU
21
BLUIBRN
2223
BRNIGRN
WHT/BRN
24
NCA
25
WHT/G
RY26
WHT/G
RY/YEL27
BLU/VIO
28
BRN/RED
29

10862
2

BRNIBLK/YEL
BRNIGRN/YEL

SLKIGRNIYEL

BLK/BRN/YEL

1
WHTIREO
2
WH
/
3
}
WHT/BRN

AUXILIARY
THROTTLE
POSITION
SENSOR

I



I
1915
WHO/GRNIVEL

TRANSMISSION
CONTROL
MODULE
(EGS)

ENGINECONTROL
MODULE(DME)

ELECTRICAL
WIRING
DIAGRAMS
ELE-125

ABS/AST

1998Except
3181,
318ti
w/Traction
Control
(2
of
2)

HOTINRUNANDSTART

GRN/
I
VIOI

INTERIORLIGHTS
,
SYSTEM

+.__--N-~
G203

RED/GRN/YEL

ni~~

milli

mill

BRN1WHT
19

BRNIBLU
15

I
B

I



I
81
WHTIGRY
I



It
~36
BLK
___
_



_
BLK
I



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~j5



BRNIRED



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I



I



RED/BL
U/YEL
17
I



1
82
11TIRE01YEL
I



I
%BO
WHTIGRN



BRN/BLU/YEL16

BRN/GRY/YEL
24

-
-
IFRONT
POWER
FUSE
IDISTRIBUTIONBOX
F27

BLU/BRN

GRN/BLU/YEL

BLU/VIO
6

RY/RED
2

BEN
4

T

PUMPMOTOR
SENSOR

LEFT
FRONT
INLETVALVE
I

II
LEFTFRONT
OUTLETVALVE
RIGHTFRONT

III

III
INLET
VALVE
RIGHTFRONTOUTLETVALVE

LEFTREAR
OUTLETVALVE

LEFT
REAR
III
INLETVALVE

}II
RIGHTREAR
l)
OUTLETVALVE

RIGHTREAR
III
INLETVALVE

45
WHTIGRY/YEL
RN/BLK/YEL25

III
SEPARATOR
VALVE

ABSHYDRAULIC
UNIT

HOTAT



HOTAT



HOTAT



HOT
IN
RUN



HOTAT



HOTINACCY



HOTAT
I



12



BLK/WHT



-
BLK/WHT



ALLTIMES



ALL
TIMES



ALLTIMEB



ORSTART



ALL
TIMES



RUNOR
START



ALL
TIMES

INSTRUMENT
CLUSTER

--~
BS~ELK/GRY

I



I)
BS



VIO/GRN
I



I
)9B
BLK/BLU
I



1
7e
BLK
6
I---1
BLK/BLU
ENGINECONTROL
MODULE
(DME)

r----------,
1
BRN/RED
I



FUNCTION
LIGHT-RECIRCI
)2
I



FUNCTION
-16"
FEAR
DEF06
1



FUNCTION
LIGHT-A/CI



3



BRN/YEL
1



IEAROEFOG61I
5
WHT/GRN
I



PIRCIRCULATIONSWI
6
WHT/RED
I



Al
CSWITCHI



Z



WHT/BLU
B
-
1
~
BEN
G203

TRANSMISSION
CONTROLS
SYSTEM

3
IGNITION[)
GRN/YEL



GRt
NIBLU
LEFTWATERVALVE(
5~YEL/VIOO

INTEGRATED
CLIMATE
REGULATION
CONTROL
MODULE

8848
1

A
STARTERSIGNAL
I
STARTINGSYS
GENERATORSIGNALI
2
CHARGINGSYS

BATTERY
;15
FEWYEL
GROUNOI
16BFNN
GROUND(
17
BRECM(
18V
L
O/GRY

I)1)20
NOMINALTEMPVALVE-RIGHT(
21
YEL/WHTNOMINAL
TEMP
VALVE-LEFTI
22
YEL/BLU
NoMINALAIRFLOW
VALVE



23
YEWBLK
INTERIORTEMPSENSORI
24
YEL
1)25
4~
I



GROUND(
2B
BRN
l----------Ja

Air
Conditioning
&
Heating

1992
(1
of
2)

CONTROLPANEL

I
VE=1=LESPEED
I
~
--
------
-_
r
fiFUBE
FUSEFUSEFUSE
19



31



23



39



15
BA



BA



7
.6A



BA



7
30A
-----------
.~------_
--
22
¢r
nn

ELECTRICAL
WIRING
DIAGRAMS
ELE-129

WATER
VALVE
BE
IFRONT
ROWER



,
I
VIII



JII
(ASSEMBLY
DISTRIBUTION
(
BOX

-
.

MIX
ACTUATOR
Wi
SPNIRED
EVAP
TEMPI
)22
GRY

HEATER
TEMP-LEFT~
24
YELIRED
HEATER
TEMP
R
lG
HT'



26
YEL/SLU

.

MINEmmmmml

"
1)



RED/GRN
19I)6
VENTSOXI
9



GRN}
/BRN
-
~



GRN



GRN
20
1
)10
I
)
11
RIGHTWATERVALVEI
12
YEL/SRN
I
BATTERY

G202
T

INTERIORLIGHTS
SYSTEM

ELE-138
ELECTRICAL
WIRING
DIAGRAMS

BLOWER
RELAY

O

4
BI=
"-P-
"
-
+
G202

6G
.W
.R
.I
22
GRNIBR~

4
Gr
RNIBRN
B



G
RNIRED
1



7
BL
~
11
DR
.8
22
BLU
2

1
S
G
}
RNIGRV

BLOWERSWITCH

101298

N

BLO
WER
RESISTORS

1
NCA
ii
GRN/GRV

INTEGRATED
HEATING
&CLIMATE
CONTROLMODULE

HOTAT
HOTINRUNHOTINRUNHOTAT



HOTAT
HOTATALLTIMES
ALLTIMES
&START
__
____



_&START
ALLTIMES



ALLTIMES
r



_
_
_
---



,
IGNITION
I
FUSE



FUSE



FUSE



FUS~
FRONT
POWER



r
PUSS
-(AUXILIARY
I



(SWITCH
I



DISTRIBUTION



FUSEBOX
20



23



16



39
(
BOX



I
48
I
OFf
~



START
i



=0=
--
8=
----



SA----~7
.6A-I



L
~0=
-
J

I
ACC
"
RUN
I
m
I

RROElGG
1
BRN

INKS
CONTROL
SWITCH
1
GRV/RED

2
BRN
CLIMATE
CONTROL
SWITCH
ILLUMINATION
I



BRN
,
1
GRN/RED
I
2



B2



RN
3
VIO/GRN

,5
BLU/BLK
DRY

Air
Conditioning
&
Heating

1998
318ti

t7
>I



ml
¢>

EVAPORATOR
TEMPERATURE
SENSOR



FRESHAIR
RECIRCULATIONMOTOR
TEMPERATUREWHEELSWITCH

mI

G10D

WATER
VALVE
.CA]
COMPRESSRCONTROL
RELAY



j

BLK/GRY

BLKIBLU
211
NCA

NORMAL
SPEEDRELAY

HIGH
SPEEDRELAV

1)ABOVE88
AUXILIARY
DEGC
FAN
MOTOR
2)
ABOVE
6o
DEGC
BLKIGRN
3

RN
2
BLK/GRV
1~

DOUBLE
TEMPERATURE
SWITCH

I
BLKIG
RED/I
-
WNT
57
I



I
BLKI
GR~V~~I
I
BLK/



BLKIIGR=11
~I



I
VIO/GRV
fig
I



I
"



BLKIBLU
GB
I
I



I
L_
_I
ENGINECONTROL
No
DULE(DME)

OOm¢m
I
BLKIBLU
IS
%
l
.
6
~S
6
/S
2
.h



~
CONDITIONING
COMPRESSOR--
TRANSMISSION
.



CONTROLMODULE
(EGS)

ELE-150
ELECTRICAL
WIRING
DIAGRAMS

JA

HOTATALLTIMES



HOTAT
HOTINRUN



HOTINACCY,
ISWIT
H
NALLTIMES
-
ALLSTART



RUNANDSTART
I



F
USEFUSE



1
FRONTPOWER
LOCK



START



F45
I
P46



I
DISTRIBUTION
I



FUSE



FUSE



1



I
BOX
ACC
*
RUN



IF31



F28



(199631811)
/(EXCEPT
~Y'J
I



I



A



JIA
----
7'5A
T



6318H)

STARTING
,
SYSTEM

93580

93583

/

J
AUTOMATIC
GRNISLK
1
.~



I



I
TgqNSMISSION
I
RANGES
WITCH
I
(OOPF(LOW))
(1
ON
(HIGH))

RED/GRN
GRN/GRS~



VIOIYELI

DATA
LINK



20
WHTIVIO
CONNECTOR
,
1
2
WHTIVIO
f
3~
GRN/BLN
~4
GRN
~5
REDIGRP

BLKIYEL

ELECTRONIC
IMMOBILIZER
CONTROL
MODULE

7BRN



~
BR~B
BlK/GRN
~9
BR
NIBLK
X10f
it
i}
2



BLK
13
BL
S
U
X
16
BLUIRED/VEL
~15_
.
BLK/GRN
X1659

RED/GRNIGRN/GRYI



VIOIYEL

DATA
LINK
20_W_HT1VI0
_
CONNECTOR
STARTING
,
SYSTEM

Anti-Theft

1995-98

EWS
II

TRANSMISSIONS
SYSTEM
BLK
I



BLK/VIO

BRN/
BLK
I
1
BLKYEL
TRANSMISSIONS
2



WHT
VIO



SYSTEM
3
GRNIBLK



(A/TONLY)
d
GRN
-
~
5



flE0
GRN

END
NECONTROL
MODULE(DME)

H
TAATALLTIMES



HOTAT



HOTINRUN



HOTINACCY,
---7IGNITIONALLTIMES
ALLSTART



RUNANDSTART

AUTOMATIC
GRN/BLK



I



I
TRANSMISSION
I



I
RANGESWITCH
L



I
(A/T)
STARTER
(A/T)
7T
IMMOBILIZATION
(MIT)2I



SWITCH
(MIT)

MODULE
ENGINECONTROL
r--__--
MOOULE(OME)

EXCEPT
3188

NCA
NCA
2

IGNITION
SWITCH

I
NCA
7
X
90260
B
RN/ORG
3
VIOIYEL
2
BLU
1
=
I
TRANSMITTER
MODULE
(EWS
II)

BODY
ELECTRONICS
CONTROL
MODULE
(ZKE
IV)

BLK/GRN



1
,I



I

ON-BOARD
COMPUTER

G203~
6201
-



TRANSMITTER
MODULE(EWSII)

BLUIRED/YEL
,
BLUIG
FIN10~I



-
I
ANTI-THEFT
CONTROL
MODULE
(ALPINE)
6

,7BLKRN
"
6R=--,+G202
®



)9



RN
BLK



.X
10184
I



I
X
10



"



BLU/RED/YEL



4
I



I
11



32i
`
X
l
_
12
BL~



BO
.YELECTRONICS
X13
BLU



EXCEPT
CONTROL
MODULE
(ZKE
IV)
3186
~14
BLU
RED/YEL



__
_
15
BLK
GRN



BLK/GRN



1



I
X
16so



I
GRN(OR

BLK/GRN
15

IMMOBILIZER
BOI

1'8r-28

.M3

ELECTRONIC



BLK(
BLK/VIO)



ON-BOARD
COMPUTER

2
INDEX

Brakes
(cont
.)
pressure
bleeding
brakes
(except
cars
wíth
AST)
340-3
troubleshooting
340-1
Brushes,
alternator
See
Battery,
starter,
alternator
Bulbs
See
Exterior
lighting
See
also
Instruments
Bumpers
See
Exterior
trim,
bumpers

C

CamberSee
Steering
and
wheel
alignment
Camshaft
See
Cylinder
head
and
valvetrain
Camshaft
position
sensor
See
Ignition
system
Camshaft
timing
chain
general
information
117-1
camshaft
timingchain,
4-cylinder
117-
2
camshaft
timing
chains,6-cylinder
117-6
camshaft
timing
chain,
removing
(4-cylinder
engines)
117-2
camshaft
timing
chains,
removing
(6-cylinder
engines)
117-7vanos
(variable
valve
timing)
117-14
control
unit,
removing
117-16system
operation,
testing
117-14
Caster
See
Steering
andwheel
alignment
Catalytic
convertor
See
Exhaustsystem
Cautions
viü
Center
bearing
See
Driveshaft
Center
console
See
interior
trim
Central
body
electronics
(ZKE
IV)
515-8
Central
locking
system
(ZVM)
515-7
Centrallocking
and
anti-theft
general
information
515-1
door
handles
and
Iocks
515-1
door
striker,
replacing
515-6
front
door
handle,
removing/
installing
515-3
front
door
lock,
removing/installing
515-1
rear
door
handle,
removing/installing
515-5
rear
door
lock,
removing/installing
515-4
EWS
II
control
module,
replacing
515-10
EWS
II
ring
antenna,
replacing
515-10
EWS
II
transmitter/receiver
module,
replacing
515-11
locking
system
and
electronic
immobilization
515-7
luggage
compartment
locking
actuator,
removing/installing
515-6

Clutch
general
information210-1
clutch
hydraulic
system,
bleeding
and
flushing
210-2
clutch,
inspecting
and
installing
210-5
clutch
master
cylinder,
replacing
210-2
clutch,
removing
210-4
clutch
slave
cylinder,
replacing
210-3
transmission
pilot
bearing,
replacing
210-6
Clutch
fluid
See
Maintenance
program
Coil
See
Ignition
system
Coilspring
See
Rear
suspension
Component
locations

See
Electrical
component
locations
Compressor
See
Air
conditioning
Compressor
clutch
See
Air
conditioning
Condenser
See
Air
conditioningControl
arms
See
Front
suspension
See
also
Rear
suspension
Convertible
top
general
information
541-1
manual
convertible
top
541-1
lid
release
mechanism
541-2
replacing
541-2
visor
latch
541-1
visor
latch
píate
541-1
power
convertible
top
541-2
drive
motor,
replacing
541-7
emergency
operation
541-7
front
latching
mechanism
541-4
lid
541-9
replacing
541-5
visor
latch
541-4
visor
latch
motor541-5
visor
latch
plate
541-4
rollover
protection
system
541-9
Coolant
(Anti-freeze)
See
Maintenance
program
Coolant
pump
See
Cooling
system
Cooling
system
general
information
170-1
cooling
fan,
replacing
170-8
coolant
pump,
replacing
170-10
coolant
pump
and
thermostat170-1
coolant,
draining/filling
170-5
cooling
fans
170-2
cooling
fan,
testing
170-4
cooling
system
service
170-5
cooling
system,
bleeding
(radiator
with
integral
expansion
tank)
170-6
cooling
system
pressure
test
170-3
electric
cooling
fan,
replacing
170-8
radiator,
removing/installing
170-11

Cooling
system
(cont
.)
radiator
and
expansion
tank
170-1
radiator
service
170-11

temperature
gauge
quick
check170-3
thermostat
quick
check
170-3
thermostat,
replacing
170-9
troubleshooting
170-2
warnings
and
cautions
170-2Crankshaft
position/rpm
sensor
See
Ignition
system
Crash
sensor
See
Airbag
system
(SRS)
CV
joint
See
Maintenance
program
See
also
Rear
suspension
Cylinder
head
and
valvetrain
general
information
116-1
camshaft116-7
camshafts,
removing/installing
(M42
engine)
116-1camshafts,
removing/installing
(M44
engine)
116-3
camshafts,
removing/installing
(6-cylinder
engine)
116-4
cylinder
head,
disassembly/assembly
116-1
cylinder
head
and
valvetrain,
reconditioning
116-7
cylinder
head
116-7
hydraulic
cam
followers,
checking
and
replacing
(M42
and
al]
6-cylinder
engines)
116-9
hydraulic
valve
adjusters,
checking
and
replacing
(M44
Engine)
116-8
valve
guides
116-10
valveseats
116-12
valve
springs
116-12
valve
stem
oil
seals
116-11
valves
116-11

valves,
leak
test
116-11
valves,removing/installing
116-6
Cylinder
head
removal
and
installation
general
information
113-1
cylinder
head,
removing/installing
(4-
cylinder
engine)
113-1
cylinder
head
(6-cylinder
engine),
removing/installing
113-10

Dashboard
See
Interior
trim

Deck
lid
See
Trunk
lid
Defogger

See
Heating
Differential
See
Final
drive
DISA
(dual
resonance
intake
system)
See
Fuel
injection
See
also
Engine-general
DME
(digital
motor
electronics)
See
Ignition
system
See
alsoFuel
injection

4
INDEX

Evaporator
See
Air
conditioning
EWS
(Electronic
immobilization
system)
515-8
Exhaust
system
See
also
Maintenance
program
general
information
180-1
exhaust
manifolds,
removingAnstalling
180-5
exhaustsystem,
removing/installing
180-3
Expansion
valve
See
Air
conditioning
Exterior
lighting
general
information
630-1
center
brake
light
housing,
replacing
(4-door
and
coupe
models)
630-5
foglight
assembly,
removing/installing
630-3
front
turn
signal
assembly,
removing/
installing
630-4
headlight
assembly,removing/
installing
630-2
headlight
bulb,
replacing
630-1
license
plate
light,
removing/installing
630-6
side
marker
lights
630-4
taillight
assembly,
removing/installing
630-5
taillight
bulbs,
replacing
630-4
Exterior
trim,
bumpers
general
information
510-1
BMW
embiem,
removing/installing
510-7
body
side
molding,
replacing
-7
bumper
height,
adjusting
510-6
front
bumper,
removing/installing
510-3
front
bumper
impact
absorber,
replacing
510-4
front
panel,
removing/installing
510-7
outside
rear
view
mirrors
510-1
mirror
housing,
removing/installing
510-1
mírror,
removing/installing
510-2
mirror
glass,
replacing
510-1
radiator
grille,
removing/installing
510-7
rear
bumper,
removingfinstalling
510-
4
rear
bumper
impact
absorber,
replacing
510-4
F

Fenders,
engine
hood
general
information
410-1
front
fenders
410-1
front
fender,
removing/installing
410-1
hood
aligning
410-4
hood,
raising
to
service
position
410-2
hood
release
cable
and
latches,
adjusting
410-4
hood,
removing/installing
410-3

Finaldrive
general
information
331-1
final
drive
se
rvice
331-1
flange
oil
sea¡,
replacing
331-2
inputshaft
oil
sea¡,
replacing
331-3
oil,
draining/filling
331-1
oil
seals331-1
removing/installing
331-3
Final
drive
carrier
See
Rear
suspension
Firing
order
See
Ignition
system
Flexdisc
See
DriveshaftFluids
and
lubricants
See
Maintenance
program
Foglight
See
Exterior
lighting
Front
suspension
general
information
310-1
ball
joint
See
outer
control
arm
ball
joint
control
arm,
removing/installing
310-5
control
arm
bushing,
replacing
310-7
control
arms
310-5
front
wheel
bearing,
replacing
310-8
front
wheel
bearings
310-8
outer
control
arm
ball
joint,
replacing
(except
M3)310-6
ride
height
310-4shock
absorbers
and
springs
310-2
stabilizer
bar
310-9
stabilizer
bar,
removing/installing
310-9
strut
assembly,disassembling/
assembling310-4
strut
assembly,
removing/installing
310-2subframe
crossmember
310-9subframe
crossmember,
removing/
installing
310-9
Fuel
injection
general
information
130-2
basic
engine
settings
130-2
principies
of
operatínn
130-2
Bosch
DME
Ml
.7
component
tests
and
repairs
130-14
air
floiv
sensor,testing/replacing
130-14
engine
coolant
temperature
(ECT)
sensor,
testing/replacing
130-15
¡dle
speed
control
valve,
testing/
replacing
130-16
throttle
position
sensor
(TPS),
testing/replacing
130-16
Bosch
DME
M3
.1
and
M3
.3
.1
component
tests
and
repairs
130-17
engine
coolant
temperature
(ECT)
sensor,
testing/replacing
130-18
¡dle
speed
control
valve,
replacing
130-21
¡dle
speed
control
valve,
testing
130-
20
intake
air
temperature
(IAT)
sensor,
testing/replacing
130-19
mass
air
flow
sensor130-17

Bosch
DME
M3
.1
and
M3
.3.1
(cont)
mass
air
flow
sensor
(hot
film)

testing/replacing
130-18
mass
air
flow
sensor
(hot
wire)
testing/replacing
130-17
throttle
position
sensor
(TPS),
testing/replacing
130-19
Bosch
DME
M5
.2
component
replacement
130-21engine
coolant
temperature
(ECT)
sensor,
replacing
130-22
ldle
speed
control
valve,
replacing
130-23
intake
air
temperature
(IAT)
sensor,
replacing
130-22
mass
air
flow
sensor,
replacing
130-
22
throttle
position
sensor
(TPS),
replacing
130-22
DISA
(dual
resonance
intake
system)
130-3
ECM
pin
assignments130-26
electrical
checks
andcomponent
testing
130-7engine
control
module(ECM),

accessing
130-26
fuel
delivery
tests
130-9
fuel
pressure
regulator
response
to
engine
load,
testing
130-11
fuel
pressure
regulator
130-13
fuel
pressure
regulator,
replacing
(fuel
rail
mount)130-13
fuel
pressure
regulator,
replacing
(under
car
mount)130-14
fuel
pump
relay,
testing
130-7
fuel
rail
and
injectors,
checking
130-11
fuel
rail
and
injectors,
replacing
130-
12
fuel
delivery
tests
(cont
.)
operatíng
fuel
pump
for
tests
130-9
relieving
fuel
pressure
and
connecting
fuel
pressure
gauge
130-10
residual
fuel
pressure,
testing
130-10
main
relay,
testing
130-7on-board
diagnostics
(OBD)
and
fault
diagnosis
130-4
oxygen
sensor,
testing
(Bosch
systems
only)
130-8
secondary
air
injection
130-5
Siemens
MS
41
.1
component
replacement
130-23
engine
coolant
temperature
(ECT)
sensor,
replacing
130-25
¡dle
speed
control
valve,
replacing
130-26
lntake
air
temperature
(IAT)
sensor,
replacing
130-25
mass
air
flow
sensor,
replacing
130-
25
throttle
position
sensor
(TPS),
replacing
130-26warnings
and
cautions
130-6
Fuel
filter
See
Maintenance
program