EVAP BMW 328i 1997 E36 Owner's Manual

640-16



HEATING
AND
AIR
CONDITIONING

A/C
expansion
valve,

removing
and
installing

Fig
.
45
.
Control
module
carrier
retaining
screws
(arrows)
.

1
.
Following
manufacturers
instructions,
connectanap-

proved
refrigerant
recovery/recycling/recharging
unit
to

A/C
system
and
discharge
system
.

WARNING
-

Do
not
discharge%harge
the
WC
system
without
properequipmentand
training
.
Damage
to
the
vehi-

cle
and
personal
injury
may
result
.

2
.
Remove
glove
compartment
and
glove
compartment

support
frame
.
See513
Interior
Trim
.

3
.
Remove
right
side
footwell
vents
.

4
.
Remove
right
side
control
module
carrier
screws
and
tilt

carrier
down
.
See
Fig
.
46
.

5
.
Remove
expansion
valve
cover
.
See
Fig
.
46
.

Fig
.
46
.
Four
screws
retain
expansion
valve
cover
(arrows)
.

AIR
CONDITIONING

0012666
0012663

6
.
Remove
A/C
refrigerant
line
fiange
bolt(s)
from
expan-

sion
valve
.
Plug
lines
immediately
.
See
Fig
.
47
.

NOTE
-

If
necessary,
remove
air
plenum
grille
fromrear
of
en-

gine
compartment
as
described
earlier
in
Blower
mo-

tor,
removing
and
installing
.
Remove
wiring
hamess

cover
screws
and
then
remove
right
side
plenum
screws
.
Reaching
finto
the
plenum
chamber,
remove
AIC
fine
flange
bolt
to
allow
expansion
valve
room
for
removal
.

Fig
.
47
.
Refrigerant
line
fiange
mounting
boltat
expansion
valve(arrow)
.

7
.
Remove
screws
from
top
of
expansion
valve
and
re-

move
expansion
valve
from
evaporator
.
See
Fig
.
48
.

Fig
.
48
.
Expansion
valve
mountingscrews
(A)
.

0011667

CAUTION
-

Always
replace
O-rings
when
reconnecting
refrig-
erant
fines
.

9
.
Before
recharging,
evacuate
system
for
at
least
30
min
.
Recharge
system
following
equipment
manufacturer's
instructions
.
See
Table
d
.
A/C
System
Refrigerant

Capacities
.

A/C
evaporator,
removing
and
installing

1
.
Followingmanufacturer's
instructions,
connectanap-proved
refrigerant
recovery/recycling/recharging
unit
to
A/C
system
and
discharge
system
.

2
.
Remove
complete
heater
boxas
described
earlier
.

3
.
Remove
expansion
valve
as
described
earlier
.

4
.
Unfasten
evaporator
sensor
electrical
harness
connec-
tor
and
puli
out
sensor
from
ieft
side
of
heater
box
.
See
Fig
.
50
.

Fig
.
49
.
Pull
out
evaporator
sensor
from
housing
in
direction
of
arrow
.

5
.
Remove
rear
heater
box
cover
.

6
.
Remove
clips
retaining
lower
evaporator
housingcover
.
Tilt
outheater
core,
then
pull
evaporator
out
of
housing
.

7
.
Installation
is
reverse
of
removal
.

CAUTION
-

Always
reptace
O-rings
when
reconnecting
refrtg-
erant
fines
.

8
.
Before
recharging,
evacuate
system
for
at
least
30
min
.

Recharge
system
following
equipment
manufacturer's
instructions
.
See
Table
d
.
A/C
System
Refrigerant

Capacities
.

HEATING
AND
AIR
CONDITIONING



640-17

8
.
Installation
is
reverse
of
removal
.



A/C
evaporator
temperature
sensor,

replacing

ou12b46

The
evaporator
temperature
sensor
is
mounted
in
the
left
(driver)
side
of
theheater
box
behind
thecenter
console
.

1
.
Remove
lower
dash
panel
and
knee
boister
on
driver
side
.
See
513
Interior
Trim
.

2
.
Remove
left
footwell
ventilation
duct
byremoving
re-
taining
rivet
in
bottom
of
duct
.
Pull
it
down
and
away
from
heater
box
.
See
Fig
.
50
.

Fig
.
50
.
Left
footwellventilatíon
duct
(arrow)
.

0o1300ba

3
.
Disconnect
sensor
electrical
connector
from
heater
box
.
Pull
sensor
straight
out
of
heater
box
.
Refer
to
Fig
.
49
.

4
.
Installation
is
reverse
of
removal
.
Table
c
.
lists
evapo-

rator
temperature
sensor
test
values
.

Tablec
.
Evaporator
Temperature
Sensor

Test
Values

Test
temp
.



Resistance

23°F
(-5°C)



11
.4
-11
.9
k
ohms

32°F
(0°C)



8
.8
-
9
.2
k
ohms

41
°F
(5°C)



6
.8
-
7
.2
k
ohms

50°F
(10°C)



5
.3-5
.6
k
ohms

59
°
F
(15°C)



4
.2
-4
.5
k
ohms

68°F
(20°C)



3
.3
-
3
.6
k
ohms

77°F
(25°C)



2
.6-2
.9
k
ohms

86°F
(30°C)



2
.1
-
2
.3
k
ohms

95°F
(35°C)



1
.7
-1
.9
k
ohms

AIR
CONDITIONING

84318

ASS



FRONT



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PASSENGER'S
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DRIVER'S
MIRROR
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1995-96
318ti
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BLOWER
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CIGAR
FRONT



POWERPOWER
SEATSEAT
SYSTEM
ASHTRAY
ASHTRAY
PLAYER
LIGHTER
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TELEPHONE
PROGRAM



WINDOW
WINDOW
HEATERHEATER
CONTROL
LIGHT
LIGHT
LIGHTLIGHT
LIGHTER
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Ground
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1997
318ti
(2
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WIPER/



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BODYCRASH
WASHER
ON-BOARD
CONTROL
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318ti
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ELE-61

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G302



G302



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ELE-70
ELECTRICAL
WIRING
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I



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7
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I
RUNIST
GRN
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ENGINECONTROL
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GRN
I
DN

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IGNITION
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WITCH

8727
3

HOTATALLTIMES

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VALVES

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=
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INCA
SPIN

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19921
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of
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2S



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ELE-72
ELECTRICAL
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8727
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30
START
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1112
N3
N4
M5N6

Engine
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19922
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of
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FUEL
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VALVES

117111
1121
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851
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ELE-76
ELECTRICAL
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1
87279

SOLIDSTATE

SOLENOIO
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I
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Engine
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1993-952
.51
(1
of
2)

FUEL
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STARTING
SYSTEM

1995
ONLY
r~I
~~

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RED

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C)

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RUNAND
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AIR



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(199fi)
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Engine
Management

1996-971
.91-(2
of
2)

EVAPORATIVE
IDLESPEED
EMISSION
CONTROL
VALVEVALVE

ELECTRICAL
WIRING
DIAGRAMS
ELE-79

EXCEPT
1997
318
ti

INSTRUMENT
CLUSTER
SYSTEM
EXCEPT
31811

INTAKEAIR



I
CYL1-2



CYL3-4
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-
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I
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3
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INSTRUMENT
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I
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I



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~
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GRVRY/
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W
I
SVSUPPLY



I
ENGINECONTROL
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THROTTLE
POSITION
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ELE-80
ELECTRICAL
WIRING
DIAGRAMS

88893

UNLOADER
RELAY
TERMINAL
IS
(1997
ONLY)

VARIABLE
CAMSHAFT
CONTROL
VALVE
1

I
CAMSHAFTCTRLI
21GR
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12424
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I
33
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123
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I
773
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ANTI-THEFT
SYSTEM
BATTERYI
87
REDIWHT
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54
REDIWHT
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PRESSURESWITCH
THROTTLEPOSI
45
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80
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T/GRN
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MSRI
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L
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KS
163~
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CYL4-6KSI
59



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RN
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58BLKK
I
57
YELCYL1-3KSI
38N
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68
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WL



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4/
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I
32



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L=/BLU
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I
1
GRNRUN
15
I4
1
I
ACC
II



OFF
____



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IGNITION
SWITCH

Engine
Management

1996-97
2
.8L
(1
of2)

FRONT
POWER
DISTRIBUTION
BOX
FUELINJECTIONVALVES



r
'EN
GINECONTRO
_
LMODU_LERELAV
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L
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GNIT10N
COILS

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1
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CYLS



CYL6



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EXCEPT
1996M3

HOTINRUN
ANDSTART

1
G312
R=D
RED

REDIWHT
RED/WHT

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33.I



3



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5
425
26

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I
CYL1-3CYL4-8
I
________-
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