differential BMW 525I SPORT WAGON 2002 Owners Manual

130n
Break-in proceduresTo ensure that your vehicle provides
maximum economy throughout a long
service life, we request that you
observe the following suggestions.Engine and differentialUp to 1,200 miles (2,000 km):
Drive at varying engine speeds and
road speeds, but do not exceed
4,500 rpm and the following road
speeds during this initial period:
BMW 525i, 530i: 100 mph (160 km/h)
BMW 540i: 106 mph (170 km/h).
Comply with all official speed limits.
Refrain from using full throttle and avoid
pressing the accelerator beyond the
kickdown point.
Once you have driven 1,200 miles
(2,000 km), engine and vehicle speeds
can gradually be increased.
You should also comply with these
break-in procedures if the engine or
differential is replaced later in the
course of the vehicle service life.
TiresOwing to technical factors associated
with their manufacture, tires do not
achieve their full traction potential until
an initial break-in period has elapsed.
For this reason, you should drive with
extra care during the initial 200 miles
(300 km).
Comply with all official speed limits.
When the vehicle is operated on
wet or slushy roads, a wedge of
water may form between the tire and
the road surface. This phenomenon is
referred to as aquaplaning, or hydro-
planing, and can lead to partial or
complete loss of traction, vehicle
control and braking effectiveness.
Reduce your speed on wet roads.<
Brake systemApprox. 300 miles (500 km) must
elapse before the brake pads and
rotors achieve the optimal pad-surface
and wear patterns required for trouble-
free operation and long service life later
on.
To break-in the separate parking brake
drums, apply the parking brake lightly
when coasting to a standstill (at a traffic
signal, for instance), provided that
traffic conditions allow you to do so.
To avoid corrosion, repeat this proce-
dure from time to time.
The brake lamps do not come on
when the parking brake is applied.
Vacuum for the brake system servo unit
on your BMW is available only when the
engine is running. When you move the
vehicle with the engine shut off Ð when
towing, for instance Ð substantially
higher levels of pedal force will be
required to brake the vehicle.< ClutchThe clutch will also begin to function
optimally after about 300 miles
(500 km). Engage the gears carefully
during the break-in period.

140n
Engine oilChecking oil level1. Park the vehicle on a level surface
2. Shut the engine off after it has
reached normal operating tempera-
ture
3. After approx. 5 minutes, pull the
dipstick out and wipe it off with a
clean lint-free cloth, paper towel, or
similar material
4. Carefully push the dipstick all the
way into the guide tube and pull it
out again
5. The oil level should be in between
the two marks on the dipstick.
As with fuel economy, oil consumption
is directly influenced by your driving
style and vehicle operating conditions.390de647
The oil volume between the two marks
on the dipstick corresponds to approx.
1.1 US quarts (1 liter). Do not fill beyond
the upper mark on the dipstick. Excess
oil will damage the engine.460de189
Adding engine oilWhile you should wait until the level has
dropped to just above the lower gradu-
ation before adding oil, you should
never allow the oil level to fall below
this marking.
BMW engines are designed to
operate without oil additives; the
use of additives could lead to damage
in some cases. This is also true for the
manual transmission, the automatic
transmission, the differential, and the
power steering system.<
Recommendation: have the oil changed
by your BMW center only.390de626

173n
OverviewControlsMaintenanceRepairsDataIndex
Capacities

Notes
Fuel tank
Reservegal. (liters)
gal. (liters)approx. 18.5 (approx. 70)
approx. 2.0 (approx. 8) Ð BMW 525i, 530i
approx. 2.5 (approx. 10) Ð BMW 540iFuel specification: page 25
Windshield washer system
with headlamp washer system
Intensive cleaning systemquarts (liters)
quarts (liters)
quarts (liters)approx. 3.7 (approx. 3.5)
approx. 6.3 (approx 6.0)
approx. 1.1 (approx 1.0)For details: page 139
Cooling system including
heater circuitquarts (liters) 11.1 (10.5) Ð BMW 525i, 530i
12.7 (12.0) Ð BMW 540iFor details: page 142
Engine oil and filter change quarts (liters) 6.9 (6.5) Ð BMW 525i, 530i
7.9 (7.5) Ð BMW 540i"BMW High Performance
Synthetic Oil."
For details: page 141
Manual transmission, automatic
transmission and differentialÐ Ð Lifetime fluid, no fluid
change required