light BMW 528I 2001 E39 Central Body Electronics ZKE Manual
[x] Cancel search | Manufacturer: BMW, Model Year: 2001, Model line: 528i, Model: BMW 528i 2001 E39Pages: 80, PDF Size: 4.14 MB
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Table of Contents
SubjectPage
Central Body Electronics (ZKE III) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Objectives of the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Purpose of the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Power Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Windshield Wiping/Washing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Headlight Washing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Rear Window Wiper/Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Rain Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Central Locking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Trunklid/Tailgate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Remote (Keyless) Entry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Car Memory/Key Memory. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Anti-Theft (DWA) System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Power Windows/Sunroof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Interior Lighting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Visual Entry Aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Seat/Mirror/Steering Column Memory. . . . . . . . . . . . . . . . . . . . . . . . . . 58
Seat Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Steering Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
General Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
Consumer Cut Off/Overload Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Sleep Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Review Questions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
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Central Body Electronics ZKE III
Central Body Electronics (ZKE III)
Purpose of the System
The Central Body Electronics (ZKE III) system manages the following functions:
GM III
• Windshield Wiping/Washing
• Windsheild Rain Sensor (AIC)
• Headlight Washing
• Tailgate Wiping/Washing
• Interior Lighting
• Central Locking
• Keyless Entry
• Key Memory
• Power Trunk Release
• Electric Opening of Tailgate
• DWA Alarm System
• Servotronics
• Consumer Cut-off/sleep mode
• DiagnosisDriver’s Door Switch Block/
Module
• Power Windows
• Mirror Adjustment/Memory/
HeatingPassenger’s Door Module
• Mirror Adjustment/Memory/
Heating
• Power Windows
Sunroof Module
• Power SunroofSeat/Mirror/ Steering Column
Memory Module
• Seat Adjustment/Memory
• SteeringColumn Adjustment/
Memory
The ZKE III system was introduced on the E38 and is used in the E39 and E53. Most of the
functions operate the same on these vehicles with minor changes and added features to
the system.
ZKE III represents the combination of Body Electronics functions into one central control
module, the General Module (GM).
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Central Body Electronics ZKE III
Power Distribution
The power distribution box for the
E38 is incorporated in the Electr-
onics box in the engine compart-
ment.
The power distribution box for the
E39 and E53 is inside the vehicle.
The main fuse box is located
inside the glove box above a
hinged panel.
A “pull out” fuse designation card
is also located in the fusebox. This
notes:
• Fuse value in amps
• Location
• Circuit listing by fuse
The placement of the power distribution box is
close to the main electronics carrier behind
the glove box. The modules/relays located in
the electronics carrier include (examples):
• General Module III (GM III)
• Drive away protection (EWS II)
• Anti-lock Brake (ABS/ASC+T)
• Light Check Module (LCM) - behind right kick
panel
• Overload protection relay module
An auxiliary fuse block is located in the trunk
above the battery. In addition to fuses, the
auxiliary fuse block also contains relays (exam-
ples):
• Fuel filler flap lock motor relay
• Fuel pump relay (some vehicles)
• Rear defroster relay
• Unloader relay
FUSE
DESIGNATION
CARDFUSE BOX DROPS
DOWN AFTER TURNING
TWO THUMB SCREWS
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Central Body Electronics ZKE III
Blocking Protection = Return
Contact Signal must be
present every 16 seconds
or motor will be deactivated >98 MY
1.49v-3.5v
Headlight Washing (if equipped):When the headlights are on, the headlight washer
pump is activated with the first activation of the windshield washer pump. It is only activat-
ed again after five succesive windshield washer cycles during the same ignition key on cycle
(rest function). The GM recognises headlights on via K-Bus signalling. The GM provides a
ground on the headlight washer relay control circuit providing pump operation. The head-
light washer pump is located on the side of the washer fluid reservoir.
System Components: Inputs - Processing - Outputs
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E53 Shown
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Rear Window Wiper/Washer System (E39 Sport Wagon and E53): The system is
included in the scope of ZKE however is not controlled directly by the GM. The control elec-
tronics are integrated into the rear wiper motor assembly. The control electronics contains
two hall sensors, one for monitoring park position and other for the end stop, or to signal
reverse direction of the wiper motor. The control electronics are connected to the vehicle
electrical system via a single seven pin connector.
The rear wiper system is operator controlled
through the wiper stalk switch providing the fol-
lowing functions:
• Intermittent rear window wiping
• Programmed rear window wiping interval
• Operation of the rear window washer
Pressing the wiper stalk forward to the first detent activates the rear wiper in the intermit-
tent mode
. The timed interval is approximately 7-12 seconds. The full sweep and park posi-
tions are recognized by the two hall sensors on the motor gear assembly. If the wiper is
switched OFF, the wiper blade will return to the park position.
The programmed wiper interval procedure is as follows:
• Briefly switch the rear wiper ON/OFF
• Wait the desired interval time
• Switch the rear wiper ON again
• The OFF time will be the programmed interval - up to approx. 30 seconds
Rear window washing is activated by pressing the wiper stalk switch to the full forward
position.
The washer pump operates followed by two full wiping cycles. The wipers will then
switch to the intermittent wiping mode. Additionally, the system automatically controls the
following safety and convenience features:
• Wiper interrupt with the rear glass opened
• Wiping interrupt with a blocked wiper arm
• Continuous wiping when the vehicle is shifted into reverse
When the transmission is shifted into reverse, the wiper will switch to continuous operation
until the vehicle is shifted out of reverse. This signal (high) is provided by the LCM III when
it activates the back up lights.
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Central Body Electronics ZKE III
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Central Body Electronics ZKE III
Principle of Operation
The optical infra red portion of the sensor operates by the principle of refraction (bending
of a light ray). The rain sensor control module activates the emitter diode which sends a
beam of infra red light through the windshield on an angle. The set angle is important
because it provides the beam with a calculated reflective path back to the detector diode.
The beam is reflected back into the windshield due to the density difference of the glass
compared with the ambient air on the outside surface of the glass. When the windshield is
clean (no rain drops, moisture or dirt) the detector diode receives 100% of the infra red light
that the was sent by the emitter. With this condition, the rain sensor evaluation electronics
determines the windshield is free of rain drops.
The density of water is closer to that of glass than air. When rain starts to accumulate in
the sensor monitoring area, it causes part of the infra red beam to extend past the outside
surface of the glass and into the rain drop. When this occurs, the beam is refracted and
only part of the beam returns to the detector diode.
The rain sensor evaluation elec-
tronics determines the windshield
has a few rain drops (or dirt) on it.
The intensity of the returned infra red beam diminishes proportionally with an increase of
water droplets. The rain sensor control module generates a signal proportionate to the
amount of rain on the windshield and broadcasts it to the GM via the K bus.
The GM activates the intermittent wipe cycle if the windshield wiper stalk switch is in the
intermittent position. It also adjusts the frequency of wiping the windshield depending on
the four position thumb wheel.
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• If the ignition switch is turned off with the wiper switch in the intermittent position, the rain
sensor will only become active after the ignition is switched back on and one of the fol-
lowing occurs:
- The stalk switch is moved from the intermittent position and then back.
- The knurled wheel setting is adjusted.
- or the wash function is activated.
The reasoning behind this switching strategy is to have the driver make a conscious deci-
sion to activate the system themselves.
Rain Sensor Control Module Adaptation
The rain sensor control module adapts to the optics system environment as follows:
Windshield Aging:As the vehicle ages the possibility of stone chipping in the rain sensors
monitoring area may occur which will cause a loss of light in the optics system.
The control module adapts for loss of light based on the intensity of the detected infra red
light with a cleared windshield (wiper motor park signal). Therefore, the rain sensors func-
tion is not adversely affected due to windshield aging.
Dirty Windows:The rain sensor adaptation reacts less sensitively to a dirty windshield
(dirt, road salt, wax residue) after a completed wipe cycle. A dirty windshield has a film on
it that diminishes the ability of the infra red to refract into present water droplets. This caus-
es a delay in the rain sensor detection capabilities which lengthens the time intervals on an
intermittent wipe.
Windshield Wiper System Failsafe Operation
The GM provides failsafe operation of the wiper system if faults are detected with any of the
following input signals:
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Central Body Electronics ZKE III
Function Faulted Input Detected Failsafe Function
Intermittent Wipe
Short or open circuit of
the knurled wheel signalDelay value for
setting 3 used.
Intermittent wipe
with Rain SensorFaulted Rain Sensor or
K-Bus Signal corruptNormal Intermittent
wipe implemented
Wiper Motor not
Functional MovingPark contact feedback
signal takes longer than
16 secondsWiper motor control
deactivated for 3
minutes
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Luggage Comparment Remote Unlock: The luggage com-
parment can be opened from inside the vehicle with the
remote release button. This feature is also functions when the
doors are locked from the central button.
The GM will disregard the remote release button input when
the luggage comparment is mechanically locked with the
Master Key (valet setting).
The GM will also disregard the release input if the vehicle
speed is > 4 MPH.
The E53 remote release button is located in the center con-
sole. This input will release the rear liftgate following the same
criteria stated above.
Crash Signalling
The Multiple Restraint System (MRS) control module provides a switched signal to the GM
in the event of an accident. This signal was previously provided by the crash sensor locat-
ed in the left front kick panel (< 9/96 MY).
The signal is an output function of the MRS control module and becomes active when MRS
determines a crash has occurred. The GM unlocks the vehicle, switches on the interior
lights and flashes the exterior lights when this signal is active.
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Central Body Electronics ZKE III
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Door Contact Hall Sensor: Also included in the drivers door actuator is a third hall effect
sensor. This sensor signals the door open/closed status to the GM. This sensor replaces
the door jamb mechanical switch of previous systems. The rotary latch plate position acti-
vates the door contact hall sensor.
• When the door latch is closed, current flow
through the sensor is <5 mA (0).
• When the door is open, current flow through
the sensor is >12 mA (1).
The passenger side front door and both rear
door lock actuators only include this hall effect
sensor (hall sensor 3). Hall sensors 1 & 2 are
not required.
Trunk Lid Close (E38 SCA)/Tailgate and Window Latching System (E39/E53): The
tailgate/trunk lid is opened by any of the three input signals: FZV, remote button and unlock
switch pad (push - trunk lock cylinder E38).
These inputs request the rear latch
actuator control circuit to be
switched to ground (exception:
presence of road speed signal,
key on with FZV request.)
The rear latch actuator unlatches
the mechanism and signals the
GM of the open latch status. The
SCA motor rotates the striker
180
O. Feed-back signalling stops
the motor. E38 - When closing the
trunk lid the trunk latch micro-
switch signals the GM to activate
the SCA motor to pull the lid
down.
Rear window unlatching is requested by the rear window switch ground signal. This signal
initiates activation of the rear window actuator relay control circuit which activates the rear
window actuator. The actuator unlatches the mechanism opening the window. The latch
simultaneously provides an open window signal for the rear window wiper motor module
as well as an interior light on request (via the wiper module).
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Central Body Electronics ZKE III
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E39 Sport Wagon
Shown
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Remote (Keyless) Entry FZV
Purpose of the System
The Remote Entry System offers the following:
• Locking/unlocking of doors, luggage compartment (tailgate), fuel filler lid.
• Selective unlocking of driver’s door (same as with key in the lock cylinder).
• Arming/disarming of DWA alarm system.
• Remote unlocking of the trunk (tailgate) only.
• Comfort opening of windows and sunroof.
• Interior lighting activation (search mode).
• Panic mode alarm activation.
• Changing code signals - coded signals from transmitter change with every operation.
• Automatic correction for up to 1000 erroneous activation signals.
• Transmitter initialization procedure - including up to four key operation and Key Memory.
• Replacement batteries.
• Low transmitter battery in vehicles equipped with Check Control.
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Central Body Electronics ZKE III
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