BMW 530i 2000 E39 Workshop Manual
Manufacturer: BMW, Model Year: 2000, Model line: 530i, Model: BMW 530i 2000 E39Pages: 1002
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INDEX 'tl 
WARNING 
Your common  sense, good 
judgemenl, and general alertness are 
crucial  to sale  and successiul service 
worlr. Belore attempting  any work  on 
your 
BMM be  sure  lo read  001 
General  Warnings  and  Cautions 
and  the 
copyriglll page  at the front 01 
the manual.  Review these  warnings 
and 
caulions each  lime  you prepare 
lo work on  your BMW. Please  also 
read  any warnings  and cautions  that 
accompany 
tile procedures  in the 
manual. 
312-way  valve (running  losses) 
see Fuel tank 
Abbreviations, commonly used  600-14 
ABS  (antilock  brake system) 
see 
Bral(es 
A/C air  distribution motors 
see  stepper  motors (below) 
blower final stage (resistor  pack), 
replacing 
640-16 
blower, removinglinslalling 
640-1 5 
compressor, replacing 
640-24 condenser, replacing  64045 
control panellmodule,  removing1 
installing 
640-1 1 
evaporakr, removinglinstalling 640-29 
evaporator  temperature sensor 
640-12 expansion valve, removinglinstailing 
640-27 
IHKA/ IHKR system  description 640-5 
receiveridrier,  replacing 640-26 
stepper motors 640-1 3 ventilation microiilter, replacing 
020-22. 640-17 
see also Heating 
Accelerator 
iinlcage 
see Maintenance 
Activated  carbon canister 
see Fuel  tank 
ADS  (auxiliary  throttle valve) 
130-57 
Air compressor 
330-44 
Air conditioning 
see 
AIC 
Air  distribution (flap) motors 
seeNC, stepper  motors 
Air filter  see  Maintenance 
Air  spring 
300-6, 330-12 
Airbag system  (SRS) 
2-stage 
airbag 721-4 
control module,  replacing 721-7 driver airbag, removinglinstalling 
721-8 
iiead protection airbag 721-12 components 721-1 1 
indicator 
lighl721-4 
passenger airbag, removinglinstalling 
721-9 side-impact airbags crash sensor, 
replacing 
721-7 
Airflow sensor  see 130  under appropriate 
fuel 
injection  system 
Air  pump 
see 130 under appropriate  fuel 
injection system,  secondary air 
injection  system 
Air suspension 
see  Electronic  height control 
(EHC) 
Alarm 
see Anti-theft alarm 
Alignment  see 
Wheei alignment 
Aluminum suspension components 
300-2 
Antenna 650-6 
Alternator  see  Battery, starter, alte rnator 
Amplifier 
650-4 
Anti-theft alarm (DWA) 
515-24 emergency disarming 515-31 
Antifreeze (engine  coolant) 
see  Maintenance 
see also Cooling system 
Antilock brake  system (ABS) see Brakes 
ASC  see Brakes 
ATF  (automatic  transmission fluid) 
see  Automatic transmission 
see  also  Cooling  systern 
Automatic  headlight adjustmenl 
(LWR) see Lights 
Automatic  seat belt tensioner 
720-4 
Automatic  shiftloclc 
see 
Gearshift 
Automatic  transmission 
applications 
200-3, 240-4 
ATF  020-10, 200-4 
capacity 240-8 checking 240-6 
drainingifilling 240-7 
heat exchanger 170-5 
fluid pan  and strainer 240-9 gearshift 
see  Gearshift 
ID tag 
200-3 range switch 610-6 
removaliinstallation 240-10 
steptronic  see  Gearshift 
Auxiliary  cooling fan 
see 
Coollng system, electric Ian 
Auxiliary  throttle valve (ADS) 
130-57 
Axle joint 
see  Drive axle 
Back-up  light switch 
automatic transmission  see Automatic transmission. range switch 
- .~.~~~ 
manual transmission 230-8 - 
- I    
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2 INDEX 
Battery, starter,  alternator 
alternator (generator) 
121-10 
6-cylinder  engine, removingi 
installing 121-15 
M62 engine 121-16 
M62 TU  engine  (water cooled) 
121-18 
battery 
121-5 charging 121-9 
safety  terminal 121-3 
testing 121-5 charging  system,  troubleshooting 
121-12 
starter 
121-1 9 
6-cylinder  engine, removingi instaliinq 121-20 . V-8 engine, rernovinglinsialiing 
121-21 
solenoid, removinglinstalling 
121-23 troubleshooting 121-19 
see also Maintenance 
Bearing,  wheel 
see  Front  suspension 
see also  Rear suspension 
Belts  see Maintenance,  drive belts 
Blade,  wiper 
see Wipers and  Washers 
Blower motor  see 
A/C 
BMW  emblem 
see Exterior  trim 
BMW special tools  010-18 see also special  tools section  at 
beginning 
of each repair  group 
Body  dimensions 400-2 
interior  features 
400-9 salety and  security 400-7 
Body side  molding 
see  Exterior  trim 
Bonnet  see Engine hood 
Boot see  Trunk 
Brake  fluid 
020-24, 340-8 
Brake fluid pressure sensor 
340-30 
Brakes 
ABS,  ASC or DSC  system 
300-12 
component replacement 340-26 
ASCIDSC switch 
see  Switches 
bleeding 
bralces 340-8 
brake booster 340-1 9 bralce Dads. caiioers and  rotors ,., 340-1 1 
descriotion 300-10 
e~ectrdnic brake & stability 300-11 
light  switch 
see  Switches 
master cylinder 
340-16 pariking brake 340-22 
troubleshooting 340-5 
Bulbs  see Lights 
Bumper 
lront 510-6 height, adjusting 510-12 
rear 510-9 
Bus  system 
600-4 
Camber 
320-33 
Camshaft 
removingiinslaiiing 
M52  engine  116-12 
M52 TU 
/ M54  engine 116-1 9 M62 engine  11 6-39 
wear 
116-6 
Camshaft position  sensors 
see ignition  system 
Camshaft  timing chain 
adjusting  M52  engine 
117-22 
M52 TU I M54 engine 117-43 
M62 engine 117-79 removinglinstalling 
M52 engine 117-26 
M52TU 1 M54 engine 113-46.116- 
28 
M62 engine 117-66 
Capacities, fluid 
020.10 
Car rnemorvlicev memorv .  . 600-10 
see also Centrai 
lociking 
Carbon  canister,  activated 
see Fuel 
tank 
Caster 
320-33 
Catalytic converter  and  oxygen sensor  020-19 
see  also Exhaust  system: exhaust 
manilolds 
Cautions 
001-3 
CD changer 
650-4 
Center  bearing,  driveshaft 
see Driveshait 
Center  brake light 
sedan 
630-13 
Center  console 
513-3 
Centrai  body electronics (ZKE 111) 
600-6 
Central locking 
car memoryiey memory 515.12 general module iunctions 515-2 
remote  entry (FZV) 515-8 
remote  lkey initialization 515-10 single lociddouble ioclk 515-6 
switch 515-4 
Chain 
see  Camshaft  liming chain 
Characteristic  map (electrically  heated)  thermostat 
see Electrically  heated thermostat 
Charging  system 
see  Battery, starter,  alternator 
Cluster  see  instruments 
Clutch  fluid see  Maintenance 
hydraulics 
210-4 
mechanical 210-9 
switch 
see  Switches, pedal ciuster 
variations 
210.10 
Codes, fault OED-1 
Coil 
see Ignition  system 
Coil  spring 
see  Front  suspension 
see also  Rear 
suspe nsion    
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WARNING 
Your common  sense, good 
judgement,  and general alertness are 
crucial  lo sale  and 
successlul service 
work. Belore attempling any work  on 
your BMW, be  sure  to read  001 
General  Warnings  and Cautions 
and  lhe copyright  page 
a1 llle Iron1 01 
the manual.  Review lliese warnings 
and  cautions  each time you prepare 
lo  work  on your 
BMW Please  also 
read  any warnings  and 
caulions lhal 
accompany  the  procedures In !he 
manual. 
Component locations 
see Electrical system 
Compression test 
113-5 
Compressor  see 
AlC 
Condenser see 
AlC 
Constant  velocity (CV) joint 
see Maintenance 
see also 
Driveshall 
see also Drive  axles 
Consumer  cutoff 
600-10 
Control arm  see  Front  suspension 
see also Rear  suspension, 
suspension arms 
Coolant (antifreeze)  see  Maintenance 
see  also Cooling  system 
Coolant  pump 
see Cooling system  Cooling system 
coolant bleeding 
170-14 6-cylinder  engine, draininglfilling 
170-10 
V-8 engine,  draininglfilling 170-12 
coolant pump 170-3 
6-cyiinder engine,  replacing 170-1 9 
V-8 engine, replacing 170-20 cooling fan 170-4 
viscous ciutch  fan, removingi 
installing 170-14 
electric  fan, removlngiinstailing 170-1 5 
expansion tank,  removinglinstalling 
170-22 
electrically heated (ciiaracterislic 
map) therrnostat 170-4 
radiator,  removinglinstaliing 170-22 
service 
see Maintenance 
therrnostat  170-16 
transmission  fluid heat exchanger 
170-5 troubleshooting 170-7 
combuslion leal( test 170-10 
pressure  test 
170-9 
Crankshaft oil  seals 
iront 
117-6 
rear  11 9-6 
Crankshaft  speed sensor 
see Ignition syslem 
Crash  sensor 
see 
Airbag system (SRS), side-impact 
airbag crasii sensor 
Cruise control  clutch  switch 612-9 
CV  joint 
see  Maintenance 
see also Driveshalt 
see also  Drive axles 
CV  joint  boot 
see  Maintenance 
see also  Drive axles 
Cylinder  head  removinglinslaliing 
M52 engine 113-8 
M52 TU / M54  engine 113-22 
M62 engine 113-56 
Cylinder  head and valvetrain 
hydraulic lifters, checking  and 
replacing 
116-7 leak  test 116-5 valves  11 6-56 
see 
alsocylinder head  Dashboard 
513-7 
Deck 
lid 
seeTrunk lid 
Diagnostic  monitors 
OED-4 
Diagnostic trouble  codes 
(DTCs) 
080-7 
Digital multimetel 
010-17 
Differential  see  Final  drive 
DLC  (data 
link connector) 020-4, OED-4 
DME  (digital motor  electronics) 
see 
130 under  appropriate  fuel 
injection system 
see also ignition  system 
DM-TL  (detection  module-tank  leak) 
see 
Fuel lank,  leak deteclion  unit 
Drive 
belts 
see  Maintenance 
Dome  light 
seeLighls, interior lights 
Door 
door 
check, replacing 411-4 
hinge adjustment  41 1-5 
loci( 
see Door lock see also Central locking 
removinglinslaliing  41 
1-2 
panel, removinglinstaliing 41 1-7 window 
see  Door window 
Door 
check 
see Door 
Door 
handle 
see  Door lock 
Door  glass 
see  Door window 
Door 
lock 
handles  and loci(s 515-16 
see also Central  locking 
Door 
molding 
510-13 
Door panel  see  Door    
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4 INDEX 
Door window anti-trap 
512-4 convenience openinglclosing 512.4 
regulator and  motor 512-1 1 
service 
512-5 switches 512-3 
see also  Switches 
Double 
VANOS see  VANOS 
Drive 
axle 
CV joint 331-15 CV  joint  boot 331-15 
rernovinglinstalling 331-14 
Drive  belt 
see  Maintenance 
Driveabiiity troubleshooting 
100-4 
Driveaway  protection 
see  EWS  (eiectronic immobilization) 
Driveshaft  aligning 
260-7 
center bearing,  replacing 260-12 CV joint,  replacing 260-14 
itex-disc, replacing 260-1 1 
iront  centering  guide, replacing 260-13 
rernovinglinstailing 260-6 
lroubleshooting 260-3 
U-joint 260-3 
DSC 
see Braires 
DTC (diagnostic trouble code) 
OBD-8 
DWA 
see  Anti-theft  alarm 
ECM  (engine  control module) 
see 130 under  appropriate 
iuei 
injection system 
ECT  (engine coolant  temperature) 
sensor  see 130 under  appropriate 
iuei 
injection system 
EDK  adaptation 
130-69 
MS 43.0 130-35 
EHC see  Electronic  iieigiit control (EHC) 
Electric  cooling fan 
see Cooling  system, cooling 
fan 
see also Cooiing  system, eiectric fan 
Electrical switches 
see  Switches 
Electrical system  abbreviations 
600-14 bus System 600-4 
component location  table 610-3 
components 
photos 
610-36 
Sport  Wagon 610-81 engine 121-2 
troubleshooting 600-15 
voltage  and polarily 600-5 wire  color  codes 600-12 
wiring diagrams 600-12 
Electrical  wiring diagrams 
ELE-1 
Eiectricaliy  heated thermostat 
(characteristic  map) 
170-4 
Eiectronic height control  (EHC) 
300-8, 330-44 
Eiectronic immobilization 
see  EWS  (electronic  immobilization) 
Eiectronics box 
(E-box) 
610-37 
Emergencies 
010-18 
Emergency  brake  see 
BraBes, parking  brake  Engine 
see  also  Cylinder  head and  valvetrain 
applications 
100-2 
compression, testing 113-5 
cooling  see Cooiing  system 
crankshaft front oil seai 
see  Crankshaft  oil seals 
cyiinder leak-down  test 113-8 
diagnostic testing 113-1 
drive belts 
see  Maintenance 
driveability troubleshooting 
100-4 
engine management systems 100-2 
see also Ignition 
see  also  Fuel  injection 
fuel supply 
130-6 
ground  connections 100-5 
see also  61 0 identilying ieatures 100-3 
lubrication  svstem 
see 
~ubricetion system 
mount 
on-board  diagnostics 
OBD-I 
oxygensensor 
see  Fuel  injection 
see  also Exhaust system 
Dreventive maintenance 
see  Maintenance 
removal/installation 
Engine  control module (ECM) 
see 130 under  appropriate iuel 
injection system 
Engine  cooiant  temperature  (ECT) 
sensor  see 130 under  appropriate iuel 
injection 
system 
Engine  cooling  fan 
see Cooiing  system, electric  fan 
Engine  hood 
41 
0-6 raising  to service position 410-6 
Engine  troubleshooting 
see Engine, driveability  troubleshooting 
EVa~oratiVe control  svstem 
160-3 see also 130 under aDDroDriate iuel 
injection  system 
Evaporator  see 
NC 
Evaporator temperature sensor see 
NC    
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INDEX 5 
WARNING 
Your common  sense,  good 
judgement,  and general alerlness  are 
crucial  lo 
safe and successful service ivork. Before attempling any  work  on 
your 
BMW be  sure  lo read  001 
General  Warnings  and  Cautions 
and  the copyright page at  the 
fronl of 
Ihe  manual.  Review  these  warnings 
and 
cautions each lime you  prepare 
to work on  your BMW Please  also 
read  any warnings  and cautions tliat 
accompany Nie procedures  in the 
manual. 
Exhaust manifold  see  Exhaust system 
Exhaust system  diagrams 
180.1 1 
exhaust manifolds,  removinglinstalling 
180-4 muifier, replacing 180-8 
oxygen sensors 180-8 
and catalytic  converter 020-1 9 
see also Fuel  injection 
removinglinstalling 180-2 
see also  Maintenance 
Expansion  tank 
see Cooling  system 
Expansion  valve 
see 
NC 
Exterior  lighting 
see 
Lights 
Exterior  trim 
BMW  emblem 
(Roundel), removing1 
installing 
510-13 body side  molding, replacing 510.13 
grill, removinglinsialiing 510-14 
headlight housing  trim,  removing1 
installing  510-14 
outside  mirror 
510-2 
EWS (electronic  immobilization) 
515-21  ring  antenna, 
iemovinglinstaiting 
320-1 1 
Fan  see Cooling  system  Fault 
codes 
OBD-2 
storage 
100-4. 600.10 
Fender 
front, rernovinglinstailing 
410-2 
Filters see  Maintenance 
Final drive 
lubricant 
speciiicatiorls 020-9 
mounh, replacing 331-12 
oil level 020-26. 331-6 
removinglinslalling 331-5 seals 331-7 
Firing  order 
see  Ignition  system 
FtS 
see Interior protectiorl 
Flex  disc 
see  Driveshaft 
Fluids and lubricants  see Maintenance 
Flywheel  removinglinstalling 210-13 
Fogllght 
see  Lights 
Front centering guide  see Driveshatt 
Front  oil seal 
see 
Crankshaft oil  seals 
Front suspension  control arm 
310-12 description 300-2 
ride  height 300-14 
stabilizer bar,  removinglinstalling 
310-21 
strutslsprings  31 
0-4 
tension strut 310-16 
thrust arm 310-12 variations 310-4 
wheel bearing 310-18 
see also Maintenance 
Fuel  filter 
see  Maintenance 
Fuet injection applications 130-2 
Bosch M5.2, M5.2.1 130-46 
Bosch ME 7.2 130-66 fuel delivery 
see 130 under  appropriate iuel 
injection system 
see  also Fuel pump 
see also 
Fuet tank 
oxygen sensors 
130-72, 180-8 
Siemens  MS 41.1 130-7 Siemens MS  42.0. MS 43.0 130-23 
Fuel  injector 
see 130  under appropriate  fuel 
injection  system 
Fuel  level sender 
160-15 
see also Fuei pump 
Fuel  pressure 
160-10 
see also  Fuel pump 
Fuel  pump 
160-3 
electrical  circuit, testino 160-7 
1 
removinglinstalling  (includes right side 
iuel levei sender) 160-15 
siphon pump, removinglinstaliing 
160-19 
troubleshooting 160-6 see  also Fuel  tank 
Fuel  rail 
see  130 under appropriate  iuel 
injection system 
Fuei  supply 
130-6 
see also  Fuei pump 
see  also 
Fuet lank 
Fuel 
tank 
312-way  valve (running  losses. 
removinglinstalling 
160-24 carbon canister 160-24 
draining  160-20 
evaporative control system 160-3 
expansion  tank, removinglinstalling 
160-23 
I 
leak detection  unit  (LDP or  DM-TL), 
rernovinoiinstallino 160-24 
level senier 160-15 
removinglinstalling 160-21 
Fuse locations 
610-29 
RV (remote  entry) 
see Central 
locl(ing 
Fan  clutch 
see Cooling  system, cooling fan    
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Gaskets and seals 01 
0-9 
Gearshift automatic  transmission 
adjusting 
250-7 
shift interiock.  checkino function " 250-9 
shiftloclc.  checicino function 250-8 - manual transmission 
gearshift  lever, removingiinstalling 
250-5 
steptronic 250-7 
General  module (GM Ill) 
600-8 
see also Central  locking 
Generator  see Battery,  starter, alternator 
Glass  see Door  window 
Glove compartment 
513-16 
see also 
Global  positioning  system 
(GPS) 
620-9 
Grill 
see Exterior  trim 
Grounds 
100-5 
Guide  link 
see Rear  suspension,  suspension 
arms 
Halogen headlight 
630-5 
Hand brake 
see  Brakes, pariring brake 
Handle,  door 
see Door 
locks 
Hatch seeTailgate 
Hazard  warning switch 
see  Switches  Headlight 
housing  trim 
see Exterior  trim 
washer611-17 see also  Lights 
Headlight  spray 
nozzle 
611-17 
Headlight switch 
see  Switches 
Heater  core 
see Heating 
Heater  valve 
see Heating 
Heating  lieater core, replacing 
640-18 
lheater  core temperature sensor, 
removingiinstalling 
640-12 heater  valve, replacing 640-17 
IHKA housing, removinglinstallin~ 
640-21 
see  also NC 
Hood 
410-6 
Hood latch and  release 
410-10 
Hydraulic  valve lifters 
see  Cylinder  head and  valvetrain 
IAT 
(lntalce air temperature)  sensor 
see  130 
under appropriate  fuel 
injection system 
idle  speed  control  valve 
see 130 
under appropriate fuel injection system 
Idle stabilizer 
see  130 
under appropriate  fuel 
injection  system, idie speed controi 
valve 
idler  arm 
320-30 
lgnition coll 
see lgnition  system 
lgnition  interlock 
320-13 
lgnition lock  cylinder 
removingiinstalling 
320-1 1. 612-4 
lgnition  switch 
seeSwifches 
Ignition system 
diagnosis  checking  for 
spark 120-10 
disabling ignition system 120-10 misfire detection 120-6 
oscilioscope diagrams 120.6 
troubleshooting 120-6 
camshaft  position sensors 120-14 coils 120.10 
crankshaft  speed sensor 120-12 firing order 120-9 
knoclc  sensors  120-16 
IHKA 
see NC 
IHKR see NC 
Injector 
see  130 under appropriate 
fuel 
injection system, luel injector 
Input  shaft 
oil seal 
see Manual transmission,  oil seals 
Inspection 
see Maintenance 
Instruments  GPS see Global  positioning  system 
(GPSI layout 6202 
removingiinstalling 620-8 self-testing 620-6 
Intake air temperature sensor  (IAT) 
see 130 under  appropriate fuel 
injection  system 
Intake  manifold 
removingiinstalling 
6-cvlinder enoine  110-10. 113-8. 113-22 - 
V-8 engine (M62) 113-56 
Integral  link 
see  Rear  suspension, suspension 
arms 
lnterior  lights 
see Lights 
lnterior protection 
(FISIUIS) 515-25 
lnterior trim 
513-13 
lnterior ventilation microfilter  see 
NC, ventilation  microfiller    
Page 997 of 1002

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INDEX 7 
WARNING 
Your common  sense, good 
judgement,  and general alertness  are 
crucial  to safe  and successful service 
work.  Before 
attempting any work  on 
your BMW, be  sure  to read  001 
General  Warnings  and Cautions 
and  the copyright page  at the  front  of 
the  manual.  Review these  warnings 
and  cautions  each  time  you prepare 
to 
work on  your  BMW. Please  also 
read  any warnings  and 
caulions that 
accompany 
/he procedures in the 
manual. 
Jack  stands 
010-16 
Jump starting  010-19 
Keys 
515-1 1 
Knock  sensor 
see  Ignition  system 
Leak  detection, 
fuel tanlr 
see Fuel tank, leak detection unit 
Leather  upholstery 
see  Maintenance,  leather 
upholstery and  trim 
LDP 
(leak detection pump) 
see  Fuel 
tanir, leal( detection unit 
Level sender 
see Fuel  tank 
see also Fuel  pump 
License 
plate iight 
630-1 1 
Lifters  see  Cylinder  head and vaivetrain 
Lifting the car 
010-5  Lights 
bulb  applications 
630-2 
control module (LCM) 630-3 
foglights 630-8 headiighls 630-4 
automatic headlight adjustment 
(LWR) 
630-7 
vertical  aim system 630-8 interior lights 630-12 
bulb  applications 630-13 
side turn signal 630-9 
taillight 630.10 trunk light  bulb 630-14 
turn signals,  taillights 630-12 
LOClCS see Central loci(ing 
see also  Door loclrs 
Lubrication system 
oil 
level warning  switch, replacing 
119-20 
oil  pan,  removinglinstalling 
6-cylinder  119-10 
V-E lower 119-13 V-8 upper 119-15 
oil pressure 
checiring  11 
9-4 
warning system, testing 119-5 warning switch, replacing  119-20 
oil  pressure 
reliel valve 
6-cylinder  119-26 
V-8  11 9-27 
oil  pump,  removinglinstalling 
6-cylinder 
119-22 
V-8  1 19-4 
troubieshooting 119-3 
Luggage compartment 
seeTrunk 
MAF  (mass air flow)  sensor 
see 130  under appropriate fuel 
injection  system  Maintenance 
accelerator linkage 
020-14 air filter 020-14 
automatic transmission 020-29 
battery 020-22 
body  lubrication 020-31 body and interior 020-31 
braire fluid 020-24 
brake padlrotor  wear 020-24 
brake system 020-25 clutch fluid 020-26 
cooling system 020-15 
CV ioint  boots 020-27 
differential oil level 020-26 
drive  bells 020-16 engine comparlmenl 020-14 
engine  cooling  system 020-16 
engine oil 020-1 1 exhaust  system 020-27 
exterior washing 020-31 
fluid and  lubricant specifications 020-9 
fuel lilter 020-27 fuel lanir and fuel lines 20-28 
idle speed 020-19 
inspection 020-5 
interior care 020-31 
lealher upholslery and trim 020-31 
maintenance tables 020-6 
manual transmission  oil 020-30 
microiilter 020-22 oxygen sensors 130-72, 180-8 
parlcing brake 020-25 
power  steering  fluid level 020-20 
seat  belts 
020-32 service indicator 020-3 
spark plugs 020-20 
special cleaning 020-32 suspension,  front 020-29 
suspension, rear 020-29 
tires 020-29 
washing 
020-32 
waxing 020-32 windshield wiper blade 020-33 
wheels,  aligning 020-30 
Malfunction indicator iight (MIL) 
OED-2 
Manifold,  exhaust 
see  Exhaust system 
Manifold, 
intake 
see Intake maniiold    
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Manual transmission 
applications 200-2. 230-5 
back-up light switch,  replacing 230-6 
gear ratios 230-6 
gearshift 
see Gearshiit 
ID tag 200-2 
fluid 020-1 0. 200-4 fluid service 230-6 
oil  seals 
input shaft  seal, replacing 
230-17 
output  shalt seal,  replacing 230-1 1 
selector 
shaft seal,  replacing 230-8 pilot bearing 210-16 
removallinstallation 230-19 
see also Maintenance 
Map  light 
see Lights, interior 
Mass  air flow 
(MAF) sensor 
see 130 under appropriate  fuel 
injection  syslem 
Master  cylinder 
see Brakes 
see also Clutch,  hydraulics 
MDK 
130-42 
Microfilter  see 
NC, ventilation microfilter 
see also Maintenance 
Mirror  see Exterior  trim 
Misfire  see Ignition  syslem, diagnosis 
Motor  mount 
see  Engine, 
mounl 
MRS  (multiple restraint  system) 
see Airbag system (SRS) 
Muffler 
see Exhaust  syslem 
Neutral safety switch 
see  Automatic transmission, range 
switch 
OED II (on-board diagnostics) 
OED-l 
Oil change  equipment 010-16 
Oil level  sensor 
see Lubrication system 
Oil  pan 
see Lubrication system 
OH pressure 
see Lubrication system 
Oil  pump 
see Lubrication  system 
Oil service  020-1  1 
On-Board Monitor 
640-12 
On-board  diagnostics OED-1 
Outside air temperature  sensor 
610-14 
Outside door handle 
see  Door 
loclc 
Outside mirror  switch 
see  Switches 
Output 
shaft oil  seal 
see  Manual transmission,  oil seals 
Overheating 
see Cooling system,  troubleshooting 
Overload  protection 
600-11 
Oxygen sensors 
130-72, 180-8 
P codes OED-10 
Panic  mode operation 
515-11 
Parking brake 
see Brakes 
see also Maintenance 
Parts,  buying 
010-11 
Pedal  cluster switches 
see  Switches 
Pedal  position  sensor (PWG) 
6-cvlinder 
enqine 
V-8  engine (M62 TU) 130-68 
Pitman arm 
see Steering 
Power  steering 
see  Steering 
Power  steering 
fluid 
see Maintenance 
Power  window switch 
512-3 see also  Switches 
PWG  see Pedal  position sensor 
(PWG) 
Racic and pinion  steering 
see Steering 
Radiator  see Cooling  system 
Radiator cooling fan seeCooling system, cooling fan 
see also Cooling system, electric  fan 
Radiator  grill 
see Exterior 
trim 
Radio 
650-2 see also  Antenna 
see also  Speakers 
Rain sensor 
611-6 
Raising car  safely 
010-5 
Readiness codes 
OED-6 
Rear  door  window 
see Door  window 
Rear  main  seal 
see Crankshalt oil  seals 
Rear  parcel 
sheif 
513-16    
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INDEX 9 
WARNING 
Your common  sense, good judgemenl, and general alerlness are 
crucial  lo seie  end successful service 
ivork. Beiore attempting  any work on 
your 
BMW be  sure to read 001 
General  Warnings  and Cautions and llle copyright page at lhe iron1 of 
the manual.  Review Niese warnings 
and caulions each lime you  prepare 
lo work on  your BMW Please also 
read  any  warnings  and caulions lllal accompany  the  procedures  in the 
manual. 
Rear  suspension 
ball joints 
330-19 
bushings 330-13 
control  arms 
seesuspension  arms, below 
description 
300-5 
electronic height  control  (EHC) 
330-44 
ride height 300-14 ride height sensor 330-46 
shoclr absorbers end springs 330-9 
stabilizer bar 330-42 
struts and springs 330-5 subframe 330.13 
suspension arms 330-13 
variations 330-4 wheel bearing,  replacing 330-32 
see also Maintenance 
see also Drive  axles 
see also Final  drive 
Rear  window  (Sport Wagon) 
see 
Tailgate 
Rear  window  defroster 610-17 
Receiverldrter 
see NC 
Relay positions 
see Electrical  component tocations 
table 610-3 
Remote entry (FZV) 
see Central locking 
Reversing  light switch 
see 
Baclc-up light  switch 
Ride  height 
300-14 
Ride height sensor 
see  Rear suspension 
Ring antenna 
see  EWS  (electronic immobilizalion) 
Rotor 
see  Brakes 
Roundel see Exterior  trim 
Running  tosses 
(312-way) valve 
see Fuel 
tenlr 
SCA  (soft  close) 
seeTailgate, soft close 
see  also  Trunk  lid. soft  close 
Scan  tools 
OED-3 
Seals  gaskets  and 010-9 
see  also Crankshaft seals 
Seat  front, 
removing/instelling 520-10 
memory system 520-4 rear 520-13 
see also  Seat belt 
Seat beit front 720-4 
rear 720-8 
troubleshooting 7202 
see also Maintenance 
Secondary  air injection 
see  130 under  appropriate 
iuel 
injection system 
Selector shaft  seat 
see  Manual transmission,  oil 
Seals 
Self-adjusting ctulch (SAC) 
see Clutch,  variations 
Service indicator  see  Maintenance 
Shift interlock  see  Gearshift 
Shift  lever 
see 
Gearshift 
Shift linkage see Gearshift 
Shiftlock  see Gearshilt 
Shack absorber  see  Rear  suspension 
/ Side turn signal  assembly 
see  Lights 
Sill trim  panel 
411-10 
Slave cylinder 
see  Clutch, lhydraulic 
Steep  mode 
600-1  1 
Soft  close 
(SCA) see Tailgate 
see  also 
Trunk lid 
Solenoid  121-23 
Sound system 
650-2 
Spare  parts kit 
010-21 
Spark  plugs 
see  Maintenance 
Speakers 
650-4 
Specifications,  fluid 
020-4 
Sport wagon 
400-4 
Springs 
see  Front  suspension 
see  also  Rear  suspension 
SRS  (supplemental  restraint system) 
see 
Airbag system (SRS) 
Stabilizer bar  see  Front  suspension 
see also Rear suspension 
Starter  see  Battery, starter,  alternator    
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Steering description  300-10 
liuid  see Maintenance 
gearbox 
320-25 
idler arm 320-30 
lock 320-12 
pitman arm 320-28 power  steering  pump 320-17 
rack & pinion 320-19 
steering column 320-10 motors 320-16 
removinglinstalling 320-14 
trim 320-10 
steerino wheei 320-7 tie rods- 
6-cvlinder, reelacinq 320-22 
V- center tie' rod, replacing 320-32 
variations 310-5 
Steering box 
see Steering,  gearbox 
Steering  column switches 
see Switches 
Steering  column 
see  Steering 
Steering  lock 
see Steering 
Steering 
wheei switches 
see  Switches 
Stepper  motor 
see 
AIC 
Steptronic  transmission 
see Gearshift 
Strut  see Front suspension 
see  also  Rear suspension 
Subframe see Rear suspension 
Sunroof  initializing 
540-2 
adiustinq 540-5 . . cornponents, removingiinstailing 
540-9 
emergency closing 540-4 
Suspension,  front 
see  Front suspension 
see also 
Aluminum suspension 
cornponents 
Suspension,  rear 
see  Rear suspension 
see  also Aluminum suspension 
cornponents 
Swing  arm 
see  Rear suspension, suspension 
arms 
Switches 
ASCIDSC 612-12 back-ue 
manual transmission 230-8 
automatic transmission,  see 
Automatic transmission, range 
switch 
center  console switches 
612-11 
central ioci(ing 612-1 1 
hazard 612-1 I headlight 612-9 
ignition cylinder 320-1 1. 612-6 
outside  mirror 612-11 
pedal cluster switches 612-8 seat heater 612.12 
steering  column positioning 612-7 
steering column  switches 612-6 steering wheel switches 612-2 
turn signaliheadlight dimmer 612-6 
window 612-1 1 
wipers 612-6 
Tailgate 
412-6 emergency  release 400-4,412-6, 
515-21 
taiigatelrear  window 
loclring 515-14 see also Trunldtaiioate ioclr - see also  Central ioclcing 
Taillights 
see  Lights 
Tape  player 
650-3 
TCM (transmission  control module) 
see Automatic transmission 
Tension  strut 
see  Front  suspension 
Thermostat  see Cooling  system 
see also  Electrically heated 
thermostat 
Throttie  body 
see 130  under appropriate 
fuel injection system 
Throttie 
cable 
130-38 
Throttie  position  sensor 
see 130  under appropriate  luel 
injection  system 
Throw-out  bearing 
see Clutch,  mechanical 
Thrust  arm 
see  Front  suspension 
Tie rod 
see  Steering 
Tightening  fasteners 
010-8 
Tilt sensor 515-24 
Timing chain 
see 
Camshaft timing chain 
Tire,  changing 
010-18 
Tires 
300-1 1 
see  also Maintenance 
Toe 
320-34 
Tools 
010-13