light BMW 540I SEDAN 2000 Service Manual

162n
OBD connectorThe Onboard Diagnostic (OBD) connec-
tor is located on the left of the driver's
side at the bottom of the instrument
panel and under a cover (arrow).
The cover has the letters "OBD" on it.
The purpose of the OBD system is to
ensure proper emission control system
operation for the vehicle's lifetime by
monitoring emission-related compo-
nents and systems for deterioration and
malfunction.390us249
An illuminated Service Engine
lamp informs you of the need for
service, not of the need to stop
the vehicle. However, the sys-
tems should be checked by your
BMW center at the earliest pos-
sible opportunity.
Under certain conditions, the indicator
will blink or flash. This indicates a rather
severe level of engine misfire. When
this occurs, you should reduce speed
and consult the nearest BMW center as
soon as possible. Severe engine misfire
over only a short period of time can se-
riously damage emission control com-
ponents, especially the catalytic con-
verter.
When the filler cap is not properly
tightened, the OBD system can
detect the vapor leak and the indicator
will light up. If the filler cap is subse-
quently tightened, the indicator should
extinguish within a few days.<

166n
Attached to the underside of the
luggage compartment lid/tailgate.
Unscrew the wingnut for access.
394de080
Front1 Pull the wiper arm up slightly and
hold it firmly.
2 Press back the release (arrow) and
pull the wiper blade back toward the
base of the wiper arm.
3 Install the new blade and slide the
release back into position.390de097
Rear
*
1 Hold the wiper blade on the window
and remove/unclip the wiper arm at
the articulated joint (arrow).
2 Insert a new wiper blade and press it
on/clip it into the wiper arm.
Use only wiper blades approved
by BMW.< 392de173
Onboard tool kit Wiper blades

168n
Lamps and bulbsXenon lamps
*
The operating life of these lamp units is
extremely long and the likelihood of fail-
ure very low, provided that they are not
switched on and off a very great num-
ber of times. If one of these bulbs
should nevertheless fail, it is possible to
continue driving with great caution us-
ing the fog lamps, provided traffic laws
in your area do not prohibit this.
Because of the extremely high
voltages involved, any work on the
lighting system should be carried out by
technically-qualified personnel only.
Otherwise, there is a risk of fatal in-
jury.<
Parking lamp5 watt bulb
1 Turn the bulb holder to the left (arrow)
and remove.
2 Remove and replace the bulb.390de099
Turn signals/Parking lamps (side
marker lamps), frontDual-filament bulb, 28/8 watts
1 Press the tabs (arrow) together and
extract the bulb holder.
2 Press gently on the bulb, turn it to the
left and remove.
3 After replacing the bulb insert the
holder (note lug positions) and snap it
back into place.390de100

172n
Lamps and bulbsInterior lampsFront
Interior lamp (10 watt bulb) with reading
lamps (10 watt bulbs)
1 Interior lamp: Press the lamp out to
the side with a screwdriver and re-
move the lens. Pull the bulb from the
contacts.
2 Reading lamp: Gently press against
the lamp while turning it to the left to
remove.
Indirect lighting
1 watt bulb
1 Unclip the lamp holder.
2 Remove the bulb.
Rear Ð sedan
Interior lamp (10 watt bulb) with reading
lamp (5 watt bulb)
1 Use a screwdriver on the upper
recesses to pry out the lamp.
2 Interior lamp: Push back the tab on
the reflector and replace the bulb.
3 Reading lamp: Gently press against
the lamp while turning it to the left to
remove.Rear Ð sport wagon
Interior lamp: 5 watt bulbs
1 Use a screwdriver to pry out the lamp
from above.
2 Remove the lens.
3 Replace the bulb.
Interior lamp (10 watt bulb) with
reading lamp (6 watt bulb)
1 Using a screwdriver, press the lamp
next to the button out to the side.
2 Remove the lens.
3 Replace the bulb.
Footwell lamps5 watt bulb
1 Use a screwdriver to press the lens
out to the side.
2 Replace the bulb.Glove compartment lamp5 watt bulb
1 Apply a screwdriver to the recess to
pry the lamp out.
2 Remove the reflector.
3 Replace the bulb.
Luggage compartment lampsLamp on the underside of the rear
parcel tray: 10 watt halogen lamp
Lamp in luggage compartment:
10 watt bulb
1 Apply a screwdriver to the recess to
pry the lamp out.
2 Remove the reflector.
3 Replace the bulb.Luggage compartment lampsHeadliner lamps: 10 watt bulbs
1 Use a screwdriver to push the lens to
the side.
2 Replace the bulbs.
Lamps on the apron of the luggage
compartment lid/tailgate:
10 watt bulb
1 Use a screwdriver to pry out the lamp
at the upper edge.
2 Remove the reflector.
3 Replace the bulb.

175n
RepairsIndexOverview Controls Car care Technology Data
Changing tires
the wheel and hub. Clean the lug
bolts.
11 Position the spare wheel. Secure
the wheel by turning at least two lug
bolts into opposite bolt holes.
12 Screw in the remaining lug bolts.
Tighten all the bolts securely.
13 Lower the jack and remove it from
beneath the car.
14 Tighten the lug bolts in a diagonal
pattern.
15 Wheels with full wheel covers: Place
the wheel cover with the valve
opening over the valve (arrow). Use
both hands to press the cover se-
curely onto the rim.
For this light-weight wheel, use
only the full wheel cover installed 390de360
by the factory. Other wheel covers may
not fit securely.<
16 Wheels with hub covers:
Position the hub cover and press it
on tightly.
17 If equipped with lug bolt covers:
Align the arrow on the cover with
the line in the wheel and press the
cover into place.
18 Check and correct the air pressure
at the earliest opportunity.
For vehicles with Tire Pressure Con-
trol (RDC)
*:
After mounting the spare tire or cor-
recting the inflation pressure, reacti-
vate the system. Refer to page 92.The vehicle jack is designed for
changing tires only. Do not
attempt to raise another vehicle model
with it or to raise any load of any kind.
To do so could cause accidents and
personal injury.
To ensure continued safety, have the
lug bolts checked with a calibrated
torque wrench [torque specification
72 lb-ft (100 Nm)] at the earliest
opportunity.<
When storing the wheel, take care to
ensure that you do not damage the
retaining pin in the spare tire recess.
If light-alloy wheels other than original
BMW light-alloy wheels have been
mounted, it may be necessary to use
different lug bolts for those wheels.
Replace the defective tire as soon as
possible and have the new wheel/tire
balanced.

177n
RepairsIndexOverview Controls Car care Technology Data
Battery
A highly-explosive gas is
generated when the battery is
charged.
If you happen to get acid in your
eyes, rinse thoroughly for
15 minutes with clear water.
Following that, consult a physician
immediately. If you get acid spray on
your skin or clothing, rinse with plenty
of water. If electrolyte is accidentally
swallowed, consult a physician immedi-
ately.
In order to protect the battery
case from ultraviolet radiation,
do not place it in direct sunlight.
A discharged battery can freeze. Store
the battery in areas where temperature
remains above freezing.
MaintenanceThe battery is absolutely maintenance-
free, that is, the original electrolyte will
normally last for the service life of the
battery under moderate climatic condi-
tions.
Charge conditionYou can read the charge condition
of the battery with the "Magic Eye
*"
(a hydrometer):
>Green: Adequate charge
>Black: Not charged adequately.
The battery must be recharged.
Please contact your BMW center
>Yellow: Replace the battery.
The projected service life of the
battery can only be reached if the
battery is fully-charged at all times.
Check the charge condition of the bat-
tery frequently if the vehicle is used pri-
marily for driving short distances.<
390de612
Charging the batteryIf the battery is charged in the vehicle:
Do not charge the battery with the
engine running.
Before performing any work on
the electrical system, disconnect
the cable from the negative terminal. If
you do not, short circuits can create the
risk of fire or personal injury.<
If you plan to store the vehicle for more
than four weeks, disconnect the battery
from the vehicle electrical system by
disconnecting the cable at the negative
terminal and then recharge using a suit-
able charging device.
If you intend to store your car for longer
than 12 weeks: Remove the battery,
charge it and store it in a cool (but frost-
and dust-free) room. Everv three
months and before reinstalling the bat-
tery, have it recharged. If it is not
recharged, it will not be serviceable.
Every time the battery is discharged,
especially over extended periods, its
service life is reduced.

184n
Towing the vehicle
The towed vehicle should always
be the lighter of the two vehicles.
If this is not the case, it is no longer
possible to control vehicle response.<
Tow-startingIt is not possible to start the engine of
vehicles equipped with an automatic
transmission by towing or pushing.
For instructions on jump starting, refer
to page 182.
Never attempt to use your vehicle to
push another car, since damage to the
energy-absorbing bumpers could
result.
Towing a vehicle with automatic
transmission1 Place the selector lever in position N
2 Towing speed:
Max. 45 mph (70 km/h)
3 Towing distance:
Max. 95 miles (150 km)
4 Leave the ignition key at position 1 to
ensure that the brake lamps, turn sig-
nals, horn and windshield wipers re-
main operative, and to prevent the
steering lock detent from engaging.
5 Switch on the hazard-warning system
(observe country-specific regula-
tions).
Find some means of identifying the ve-
hicle in tow, for instance, place a sign
or warning triangle in the rear window.
Make sure that the ignition key
remains in position 1 even when
the electrical system has failed to pre-
vent the steering lock from engaging.
The steering and brakes are without
power assist when the engine is off.
This means that increased effort is
required for steering and braking.<
Towing with a commercial
tow truck>Do not tow with sling-type equipment
>Use a wheel lift or flat bed carrier
>Please comply with applicable towing
laws.
Never allow passengers to ride in
a towed vehicle for any reason.<380us124

192n
DSP sound system
*
Interior rearview mirror with automatic dimmer
*
The DSP professional premium sound
system features a special amplifier
combined with Digital Sound Process-
ing (DSP) and integrated speakers to
surround you with crisp, true-to-life
sound reproduction.
The speaker system's subwoofers,
woofers, midrange speakers and tweet-
ers furnish you with an impressively full-
bodied listening experience. The indi-
vidual components are oriented so as
to produce the aural sensation that you
would experience facing the stage in a
concert hall. The system also automati-
cally adjusts the bass and treble set-
tings to compensate for changes in vol-
ume and vehicle speed.390de109
The interior rearview mirror with auto-
matic dimming feature reduces glare
from following traffic by adapting the in-
tensity of the reflected images to corre-
spond to levels of light registered by the
unit's sensors. The mirror reverts to its
undimmed setting as soon as the light
source disappears. One of these sen-
sors is mounted on the front of the mir-
ror housing and is designed to monitor
light levels in the area immediately for-
ward of the vehicle. The second sensor
is integrated within the mirror's glass.
The electronic control system operates
by comparing the respective levels of
luminous intensity in front of and behind
the car. The difference provides the ba-
sic parameter used to modulate an
electrical current and induce chemical
changes in a semisolid layer incorpo-
rated in the lens.390de113
The semisolid reacts chemically to this
electrical current, thus providing infi-
nitely-variable dimming of the mirror
(electrochromic technology).
As a result, it is no longer necessary
to dim the mirror manually, and the
driver can maintain full concentration on
traffic.

193n
RepairsIndexOverview Controls Car care Technology Data
Rain sensor
*
Depending on the degree of wetness
on the windshield, the rain sensor
controls the operation of the windshield
wipers.
Infrared light is carried along the
surface of the windshield in an optical
conductor in such a manner that it is
reflected completely when the wind-
shield is dry. The quantity of reflected
light is measured.
If the window is covered with beads of
water, the amount of light that is
reflected is decreased since the infra-
red light at the surface of the windshield
can then escape. The quantity of
reflected light is thus a means of
gauging the degree of wetness on the
windshield.390de133
When the system is set to the "Intermit-
tent" wiper speed, the wipers react
immediately Ð if water is splashed onto
the windshield by vehicles traveling
ahead of you, for example. As a result,
the rain sensor provides a contribution
to driving safety and comfort.

194n
Tire Pressure Control (RDC)
*
Integrated rear suspension
The Tire Pressure Control system (RDC)
assumes the task of regular tire pres-
sure checks for you. The tire pressure is
monitored at all four wheels, even when
the vehicle is moving.
Behind the valve stem in every wheel,
there is an electronic chip which is
designed for severe-duty applications
and long service life. It contains a pres-
sure sensor, a transmitter and a battery.
The pressure is measured in extremely
short time intervals and then transmit-
ted by a radio signal. If an irregularity is
detected, the transmission rate is
increased.394de304
Near every wheel, there are antennas in
the body which receive the signals from
all four wheels. A central electronics
system evaluates the quadruple signals
and forwards any changes.
The RDC provides an important contri-
bution to driving safety.
The control arms on the patented inte-
grated aluminum rear axle assembly are
not mounted directly on the body. They
are mounted elastically on a chassis
sub-frame which is joined in turn with
elasticity to the vehicle body. The result-
ing double elastic suspension system
effectively absorbs the forces resulting
from bumps and road surface irregulari-
ties.
The compliance rates of the integrated
rear axle assembly's control arm mounts
have been precisely calibrated to help
provide supplementary adjustment in
the tracking angle of the rear wheels
(programmed self-steer effect). The ulti-
mate result is enhanced safety and con-
trol under all conditions.
The illustration shows the rear axle of the
sedan. With the lightweight, compact
rear axle of the sport wagon, the shock
absorbers are positioned at an angle.
390de114