check engine BMW 540I SEDAN 2003 Owners Manual

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OverviewControlsMaintenanceRepairsDataIndex

Controls and features

Passenger safety systems:

Airbags59
Transporting children safely62
Vehicle Memory, Key
Memory67

Driving:

Steering/Ignition lock68
Starting the engine68
Switching off the engine70
Parking brake70
Manual transmission71
Automatic transmission72
Automatic transmission with
Steptronic75
Indicator/Headlamp flasher78
Washer/Wiper system/Rain
sensor78
Cruise control80

Everything under control:

Odometer, outside temperature
display82
Tachometer83
Energy control83
Fuel gauge83
Coolant temperature gauge84
Service Interval Display84
Check Control85
Computer88
Multi-Information Display
(MID)89
Digital clock in the MID90
Computer in the MID93

Technology for safety and
driving convenience:

Park Distance Control (PDC)98
Automatic Stability Control plus
Traction (ASC+T)/Dynamic
Stability Control (DSC)99
Self-leveling suspension 101
Tire Pressure Monitor (RDC)101

Lamps:

Parking lamps/Low beams103
Instrument lighting104
High beams/Standing
lamps104
Fog lamps104
Interior lamps105
Reading lamps105

Controlling the climate for
pleasant driving:

Air conditioning106
Automatic climate control109
Roller sun blind114
Parked-car ventilation
system114

Cabin convenience:

BMW Universal Transmitter115
Glove compartment118
Storage compartments118
Cellular phone119
Beverage holder119
Ashtray, front119
Cigarette lighter120
Ashtray, rear120

Loading and transporting
cargo:

Through-loading system121
Ski bag122
sport wagon:
Cargo area125
Roll-up cover125
Partition net125
Storage areas in the luggage
compartment126
Cargo loading128
Roof-mounted luggage rack129

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OverviewControlsMaintenanceRepairsDataIndex

Indicator and warning lamps

Technology that monitors itself

The system runs a check on the
warning and indicator lamps marked
by "

l

" each time you switch on the
ignition. They each light up once for dif-
ferent periods of time.
If a fault should occur in one of these
systems, the corresponding lamp does
not go out after the engine is started or
it lights up while the vehicle is moving.
The following section describes how
you should respond.

Red: stop immediately

Battery charge current

l

The battery is no longer being
charged. This indicates a defect
in the alternator drive belt or in the
charging circuit of the alternator. Please
contact the nearest BMW center.
You should never attempt to con-
tinue driving with a defective drive
belt, as the engine could overheat and
sustain serious damage. If the drive belt
is defective, increased steering effort is
also required.

<


Engine oil pressure

l

May be accompanied by the
message "STOP!ENGINE OIL-
PRESS" in the Check Control

*
: stop the
vehicle immediately and switch off the
engine. Check the engine oil level; top
up as required. If the oil level is correct:
please contact the nearest BMW
center.
Do not continue driving, as the
engine could sustain serious
damage from inadequate lubrication.

<



Tire Pressure Monitor (RDC)

*


l

Accompanied by an acoustic
warning signal: a flat tire has
occurred. Reduce vehicle speed imme-
diately and stop the vehicle. Avoid hard
brake applications. Do not oversteer.
For additional information: refer to
page 101
Parking brake

*
/Brake system
hydraulic circuits

l

Comes on when you engage the
parking brake.
For additional information: refer to
page 70
Comes on although the parking brake
is released: have the brake fluid level
checked. Before continuing your
journey, be sure to read the notes on
pages 134 and 145
Also comes on with the message
"CHECK BRAKE LININGS" in the
Check Control.
Parking brake warning lamp

*
/
Brake system hydraulic circuits
for Canadian models.

20n

Indicator and warning lamps

Red: as important reminder

Parking brake

*
Comes on when you engage the
parking brake.
For additional information: refer to
page 70
Parking brake warning lamp

*
for
Canadian models.
Please fasten safety belts

l

Accompanied by warning tone
and message

*
in the Check
Control. Remains on until the safety
belts are fastened.
For additional information on safety
belts: refer to page 53
Airbags

l

Please have the system
inspected by your BMW center.
For additional information: refer to
page 59

Yellow: please have checked at
your earliest opportunity

Antilock Brake System (ABS)

l

ABS has been deactivated in
response to system malfunction.
Conventional braking efficiency is avail-
able without limitations. Please have
the system inspected by your BMW
center.
For additional information: refer to
page 133
Antilock Brake System (ABS)
warning lamp for Canadian
models.
Engine oil level

*
Comes on while driving: the
engine oil level has fallen to the
absolute minimum; refill as soon as
possible. Do not drive more than
approx. 30 miles (50 km) until you do.
For additional information: refer to
page 142
Engine oil level

*
Comes on after the engine has
been switched off: add engine
oil at your earliest opportunity (when
you stop to refuel).
For additional information: refer to
page 142

Automatic transmission

*
Because of a malfunction, the
automatic transmission shifts
only in the emergency program. Please
consult the nearest BMW center.
For additional information: refer to
pages 74 and 77
Brake pads

*


l

Have the brake pads checked.
For additional information: refer
to page 134

Dynamic Brake Control (DBC)

*

l


Malfunction in DBC system.
Conventional braking efficiency
is available without limitations.
Have the system repaired by your BMW
center at the earliest possible opportu-
nity.
For additional information: refer to
page 100
Dynamic Brake Control (DBC)
warning lamp for Canadian
models.
Tire Pressure Monitor (RDC)

*
l
Check the tire inflation pressure:
refer to pages 26, 101

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OverviewControlsMaintenanceRepairsDataIndex
Indicator and warning lamps
Self-leveling suspension
* l
The self-leveling suspension
system is inactive. Please con-
sult the nearest BMW center.
For additional information: refer to
page 101
Automatic Stability Control plus
Traction (ASC+T)/Dynamic Sta-
bility Control (DSC)
* l
ASC+T/DSC has been deactivated,
either manually at the button or auto-
matically in response to a system mal-
function. In the event of a malfunction,
have the system checked by your BMW
center.
For additional information: refer to
page 99
Engine electronics
*
There is a fault in the electronic
engine-management system.
You can continue to drive with reduced
engine output and engine speed.
Please have the system inspected by
your BMW center.
Service Engine Soon l
If the indicator lamp comes on
either continuously or intermit-
tently, this indicates a fault in the emis-
sions-related electronic systems.
Although the vehicle remains opera-
tional, you should have the systems
checked by your BMW center at the
earliest possible opportunity.
For additional information: refer to
page 148
Service Engine Soon warning
lamp for Canadian models.
Check Filler Cap
* l
This indicator lamp comes on
when the fuel filler cap is loose
or missing.
Close the filler cap tightly: refer to
page 25
Green: for your information
Turn signal indicators
Flashes when the turn signal
indicators are on. Rapid flashing
indicates a system malfunction.
For additional information: refer to
page 78
Cruise control
Lights up when the system is
switched on: available for oper-
ation via the multifunction steering
wheel.
For additional information: refer to
page 80
Front fog lamps
Lights up whenever you switch
on the front fog lamps.
For additional information: refer to
page 104
Blue: for your information
High beams
Lights up when the high beams
are on or the headlamp flasher
is actuated.
For additional information: refer to
pages 78 and 104

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OverviewControlsMaintenanceRepairsDataIndex
Refueling Fuel specificationsAs long as the filler nozzle is used prop-
erly, the fuel tank is full whenever the
nozzle shuts off the first time.
Refill early to avoid damaging the
catalytic converter; never attempt
to drive to the last drop of fuel in the
tank.<
Tank capacity: approx. 18.5 gal.
(70 liters), with a reserve capacity of
>BMW 525i, 530i: approx. 2.0 gal.
(8 liters)
>BMW 540i: approx. 2.5 gal. (10 liters).
Close the filler cap carefully after
refueling until a click is heard.
While closing, be sure not to squeeze
the strap which is fastened to the cap.
A loose or missing cap will activate the
message "CHECK FILLER CAP" in the
Check Control
* or the Check Filler Cap
lamp
*.<
The engine uses lead-free gasoline
only.
Required fuel:
>Premium Unleaded Gasoline,
min. 91 AKI
AKI = Anti Knock Index
Never use leaded fuel, as it would
cause permanent and irreversible
damage to the oxygen sensor and the
catalytic converter.<

74n
Automatic transmission
*
Electronic transmission control
module
If the indicator lamp comes on
and/or if the message "TRANS.
FAILSAFE PROG" appears in
the Check Control
* display panel, this
indicates a malfunction in the transmis-
sion control system.
Bring the vehicle to a stop, select the
"Park" position, apply the parking brake
and switch the engine off (ignition key
position 0). Restart the engine after a
few seconds. If the indicator lamp goes
out again after a few seconds, the
normal transmission functions have
been restored. You may continue to
drive as usual.
If the indicator lamp does not go out,
you can move the selector lever to all
positions. However, the vehicle will now
only drive forward with limited gear
selection.
You should respond by avoiding
extreme engine loads and referring the
problem to the nearest BMW center.
Never perform work in the engine
compartment without first
ensuring that the transmission is in
"Park" or "Neutral" as the vehicle could
otherwise start to move off on its own.<
For jump-starting, towing and tow-
starting, refer to pages 164 and 165.

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OverviewControlsMaintenanceRepairsDataIndex
Automatic transmission with Steptronic
*
ATC executes upshifts and downshifts
only when the new gear will provide a
suitable combination of vehicle and
engine speed, i.e., ATC will not execute
downshifts that would cause the engine
to overrev. The gear selected will
appear briefly in the instrument cluster
followed by the current gear.
If you are driving in the manual
mode and wish to accelerate
rapidly from low road speeds (when
passing, for instance), you must shift
down manually or with the "kickdown"
function.<
You can only change from "M/S" to
selector lever positions "P," "R," and
"N" via the "D" position.
Electronic transmission control
module
If the indicator lamp comes on
or the message "TRANS. FAIL-
SAFE PROG" appears in the
Check Control
*, there is a fault in the
transmission system.
Bring the vehicle to a stop. Move the
transmission selector lever to "P."
Engage the parking brake and turn the
engine off (ignition key to position 0).
Wait a few seconds, then start the
engine.
If the indicator lamp goes out after a
few seconds, normal transmission
performance has been restored. You
may continue to drive as usual. If the
indicator lamp does not go out, you can
place the selector lever in all positions.
However, the vehicle will now only drive
forward with limited gear selection.
If this happens, avoid extreme engine
loads and refer the problem to the
nearest BMW center.
Never perform work in the engine
compartment without first
ensuring that the transmission is in
"Park" or "Neutral" as the vehicle could
otherwise start to move off on its own.<
For jump-starting, towing and tow-
starting, refer to pages 164 and 165.

84n
Coolant temperature gauge Service Interval DisplayBlueThe engine is still cold. Drive at mod-
erate engine and vehicle speeds.RedWhen you switch on the ignition, the
warning lamp
* comes on briefly to con-
firm that the system is operational.
If the warning lamp lights up during
normal vehicle operation, or the mes-
sage "COOLANT TEMPERATURE"
appears in the Check Control
*, the
engine is overheated. Switch off the
engine immediately and allow it to cool
down.
390de007
Between the blue and red zonesNormal operating range. The needle
may rise as far as the edge of the red
sector in normal operation.
Checking coolant level: refer to
page 144.
The range of available displays varies
according to your individual vehicle's
equipment.
Green lampsThe number of illuminated lamps
decreases as the time for your next
maintenance visit approaches.Yellow lampThis field appears together with
OILSERVICE or INSPECTION.
Maintenance is due. Please contact
your BMW center for an appointment.Red lampThe maintenance deadline has been
passed.390us702

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Check Control>"RELEASE PARKINGBRAKE"
>"COOLANT TEMPERATURE"
The coolant is overheated. Stop the
vehicle immediately and switch off
the engine. Refer to pages 84
and 144
>"STOP!ENGINE OILPRESS"
The oil pressure is too low. Stop the
vehicle immediately and switch off
the engine. Refer to pages 19, 142
>"CHECK BRAKE FLUID"
Indicates that brake fluid is down to
roughly minimum level. Have the
reservoir topped up at the earliest
opportunity, refer to page 145. Have
the source of the brake fluid loss
repaired at your BMW center
>"TIRE DEFECT"
*
Reduce vehicle speed immediately
and stop the vehicle. Avoid hard
brake applications. Do not oversteer.
Refer to page 102
>"SELFLEVEL SUSP.INACT"
Please consult the nearest BMW
center. Refer to page 101
>"LIMIT"
*
Display if the programmed speed
limit has been exceeded, refer to
page 93Priority 2
These displays appear for 20 seconds
when the ignition key is turned to posi-
tion 2. The warning symbols remain
after the message disappears. You can
display the messages again by pressing
the CHECK button 3:
>"TRUNKLID OPEN"
Message appears only when the
vehicle is initially set in motion
>"DOOR OPEN"
This message appears after a defined
road speed has been exceeded
>"FASTEN SEAT BELTS"
*
In addition to this message, a
warning lamp with the safety belt icon
appears and an acoustic signal
sounds
>"WASHER FLUID LOW"
Too low; top up fluid at the next
opportunity. Refer to page 141
>"CHECK ENGINE OIL LEV"
The engine oil level is at the absolute
minimum. You should respond by
topping up the oil as soon as
possible, refer to page 142. Do not
continue for more than approx.
30 miles (50 km) before adding oil>"CHECK FILLER CAP"
Inspect the cap to make sure that it is
closed properly, refer to page 25
>"OUTSIDE TEMP. +20 7 (Ð5 6)"
This display is only an example. The
current temperature is displayed at
outside temperatures of +37.5 7
(+3 6) and below. Refer also to
page 82
>"TIRE PRESSURE SET"
*
The RDC has imported the current
inflation pressure in the tires as the
target values which the system will
monitor.
Refer to page 101
>"CHECK TIRE PRESSURE"
*
Check and correct the tire inflation
pressure to specifications at the
earliest opportunity (next stop to
refuel).
Refer to page 101
>"TIRECONTROL INACTIVE"
*
A temporary interference of the RDC
or a system fault. Refer to page 102
>"CHECK BRAKE LIGHTS"
A lamp has failed or the electrical
circuit has a fault. Refer to pages 156
and 162 or consult a BMW center

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OverviewControlsMaintenanceRepairsDataIndex
Check Control>"CHECK LOWBEAM LIGHTS"
"CHECK SIDE LIGHTS"
"CHECK REAR LIGHTS"
"CHECK FRONT FOGLAMPS"
"CHECK LICPLATE LIGHT"
"CHECK HIGHBEAM LIGHT"
"CHECK BACK UP LIGHTS"
Defective bulb or circuit. Refer to
pages 153 and following, page 162
or consult your BMW center
>"TRANS. FAILSAFE PROG"
Please consult the nearest BMW
center. Refer to pages 74 and 77
>"CHECK BRAKE LININGS"
Have the brake pads inspected by
your BMW center. Refer to page 134
>"CHECK COOLANT LEVEL"
Coolant too low, top up at the next
opportunity. Refer to page 144
>"ENGINE FAILSAFE PROG"
*
Indicates a malfunction in the elec-
tronic engine-management system,
which then reverts to an emergency
default program allowing continued
operation at reduced power and
lower engine speeds.
Please have the system inspected at
your BMW center.
Displays after completion of tripAll of the malfunctions registered during
the trip appear consecutively when the
ignition key is turned to position 0.
The following displays will appear when
appropriate:
>"LIGHTS ON"
>"KEY IN IGNITION LOCK"
>"CHECK ENGINE OIL LEV"
Add engine oil at the next opportunity
(next stop to refuel). Refer to
page 142.
This display appears when you open
the driver's door after parking the
vehicle. A supplementary gong is also
heard.
Status messages remain available for a
period of approx. three minutes after
the display goes out and the key is
removed from the ignition. Press the
CHECK button 3. If there were multiple
reports, press the CHECK button
repeatedly to view them all in
sequence.
To check the Check ControlPress the CHECK button 3 with the
ignition key in position 2:
CHECK CONTROL OK appears in the
display.
No malfunctions are present in the
monitored systems.ComputerYou can find a description of the com-
puter on pages 88 and 93 as well as in
the "Owner's Manual for Onboard Com-
puter."
You can have the Check Control
and computer messages
displayed in a different language.<