check engine BMW 545i 2002 E60 N62B44 Engine Workshop Manual

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Components
Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
- Coolant Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
- Water Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
- Map-Controlled Thermostat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
- Cooling Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
- Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
- Expansion Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
- Transmission Oil/Water Heat Exchanger . . . . . . . . . . . . . . . . . . . . . . . . .44
- Electrically-Operated Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
- Viscous Coupling Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Engine block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
- Oil Sump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
- Crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
- Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
- Connecting Rods and Pistons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
- Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
- Vibration Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Lubrication System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
- Oil Jets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
- Oil Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
- Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
- Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
- Pressure Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
- Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Review Questions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

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N62 Engine
Tensioning Rail Bearing Pin
The bearing pin for the cylinder bank 1-4 drive
chain tensioning rail is hollowed. There is a ball
(check) valve in the bearing pin. The valve
opens at an oil pressure of 1 bar and allows
engine oil to flow to the tensioning rail via a port
(1).
Chain Tensioner (cylinder bank 5-8)
An oil jet has been fitted to lubricate the cylinder bank
5-8 drive chain. There is a valve in the oil jet which
opens at a pressure of 1 bar and supplies the drive
chain with engine oil.
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Refer to the Repair Instructions when using the
Special Tools shown below to adjust the camshaft tim-
ing.
42-02-53
42-02-54 Tensioning Rail Bearing Pin
1. Engine Oil Port to Tensioning Rail
2. Ball (check) Valve
3. Bearing Pin
4. Sealing Rings for Sealing the Tensioning Rail
Chain Tensioner
1. Chain Tensioner
2. Tensioning Rail
3. Oil Jet
42-02-7842-02-79

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N62 Engine
Lubrication System
Crankcase with oil jets
The engine oil is supplied by the oil pump to the lubrication points in the engine block and
is pumped into the cylinder heads. The following components in the crankcase and cylin-
der head are supplied with engine oil:
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• Crankshaft bearings
• Oil jets for piston cooling
• Oil jet for the drive chain (bank 5-8)
• Tensioning rail for drive chain (bank 1-4)
Oil Check Valves
Three oil check valves are inserted into each cylinder head from the outside. This prevents
the engine oil from draining out of the cylinder head and the VANOS units.
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• Chain tensioner
• Guide rail on cylinder head
• Hydraulic valve adjustment elements (HVA)
• VANOS supply
• Camshaft bearings
• Overhead oil tubes for the valve gear
42-02-71 Crankcase with Oil Jets
1. Oil Jet for Drive Chain Cylinder Bank 5-8
2. Oil Jets for Piston Cooling
42-02-72
Oil Check Valves
1. Oil Check Valve for VANOS Intake
2. Oil Check Valve for VANOS Exhaust
3. Oil Check Valve for Cylinder Head Oil Supply