BMW 545I SEDAN 2005 E60 Owner's Manual

Maintenance
180
Maintenance
The BMW maintenance
system
The BMW maintenance system supports the
preservation of the traffic and operating safety
of your BMW. The service schedule also
includes operations related to the vehicle's
comfort and convenience features, such as
replacement of the filters for the inside air. The
ultimate objective is to ensure economical
maintenance by providing the ideal service for
your vehicle.
Should the day come when you decide to sell
your BMW, you will find that a complete dealer
service history is an asset of inestimable value.
CBS Condition Based Service
Sensors and special algorithms take the differ-
ent driving conditions of your BMW into
account. Condition Based Service uses this to
determine the current and future service
requirements. By letting you define a service
and maintenance regimen that reflects your
own individual requirements, the system builds
the basis for trouble-free driving.
You can set the Control Display to show
remaining times or distances of selected main-
tenance intervals and legally mandated dead-
lines, refer to page66:
>Engine oil
>Brakes, front and rear separately
>Microfilter/activated-charcoal filter
>Brake fluid>Spark plugs
>Vehicle check
>Legally mandated inspections depending
on local regulations
Your vehicle stores this information continu-
ously in the master key while the vehicle is
being driven. After accessing the data stored in
the master key, your BMW Service Advisor can
suggest precisely the right array of service pro-
cedures for your own individual vehicle. You
should therefore hand over to the BMW Service
Advisor the key you last used to drive when you
take your vehicle in for service.
Make sure the date in the Control Center
is always set correctly, refer to page74,
as otherwise the effectiveness of CBS Condi-
tion Based Service is not ensured.<
Service and Warranty Information
Booklet for US models and Warranty
and Service Guide Booklet for
Canadian models
Please consult your Service and Warranty Infor-
mation Booklet for US models and Warranty
and Service Guide Booklet for Canadian models
for additional information on service require-
ments.
BMW recommends that you have service
and repair operations performed at your
BMW center.
Take the time to ensure that these service pro-
cedures are confirmed by entries in your vehi-
cle's Service and Warranty Information Booklet
for US models and Warranty and Service Guide
Booklet for Canadian models. These entries
verify that your vehicle has received the speci-
fied regular maintenance.<

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181Reference
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OBD Socket
The Onboard Diagnostics OBD interface
socket is located on the left of the driver's side
under the instrument panel and under a cover.
The cover has the letters OBD on it.
The purpose of the OBD system is to ensure
proper operation of the emission control sys-
tem for the vehicle's lifetime. The system mon-
itors emission-related components and sys-
tems for deterioration and malfunction.
An illuminated lamp informs you of the
need for service, not of the need to stop
the vehicle. However, the systems
should be checked by your BMW center at the
earliest possible opportunity.
Display of the previously described
malfunction on Canadian models.
Under certain conditions, the indicator will blink
or flash. This indicates a rather severe level of
engine misfire. When this occurs, you should
reduce speed and consult the nearest BMW
center as soon as possible. Severe engine mis-
fire over only a short period of time can seri-
ously damage emissions control components,
especially the catalytic converter.
When the fuel filler cap is not properly
tightened, the OBD system can detect
the vapor leak and the indicator will light up. If
the filler cap is subsequently tightened, the
indicator should go out within a few days.<
Event Data Recorders
Your vehicle may be equipped with one or more
sensing and diagnostic modules or a recording
device capable of recording or transmitting cer-
tain vehicle data or information. In addition, if
you have a Subscription Service Agreement for
the BMW Assist system, certain vehicle infor-
mation may be transmitted or recorded in order
to provide such services.
Care
Important information on the care and mainte-
nance of your BMW is contained in the Caring
for your vehicle brochure.

Replacing components
182
Replacing components
Onboard tool kit
The on-board tool kit is located in the luggage
compartment lid.
Loosen the wingnut to open.
Wiper blade replacement
1.Fold the wiper arm out and grasp firmly.
2.Press the safety tabs together while sliding
the wiper blade toward the front to disen-
gage it.
Lamps and bulbs
Lamps and bulbs make an essential contribu-
tion to vehicle safety. You must be duly diligent
in replacing them. BMW recommends having
your BMW center perform any work that you do
not feel competent to perform yourself or that is
not described here.Never touch the glass of new bulbs with
your bare fingers, as even minute
amounts of contamination will burn into the
bulb's surface and reduce its service life. Use a
clean cloth, napkin, etc., or hold the bulb by its
metal socket.<
You can obtain a selection of replacement bulbs
at your BMW center.
Whenever you perform any work on the
lighting system, turn off the lights
involved so as to prevent short circuits from
occurring. To avoid possible injury or equip-
ment damage when replacing bulbs, observe
any instructions provided by the bulb manufac-
turer.<
For care and maintenance of the headlamps,
please follow the instructions in the separate
Caring for your vehicle brochure.
Halogen headlamps
The illustration shows the left-hand side of the
engine compartment.
1Cover cap for low beams
2Cover cap for high beams
Turn the cover cap to the left and remove.
Always wear gloves and eye protection –
the atmosphere within the H7 bulb is
pressurized. Failure to observe this precaution
can lead to personal injury should the bulb be
damaged.<
For checking and adjusting headlamp
aim, please contact your BMW center.<

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Low beams
H7 bulb, 55 watts
1.Turn the bulb holder to the left and remove.
2.Remove and replace the bulb.
High beams
H7 bulb, 55 watts
1.Turn the bulb holder to the left and remove.
2.Remove and replace the bulb.
Parking and roadside parking lamps
Bulb 5 watts, W 5 W
1.Turn the cover cap for low beams or high
beams to the left and remove.
2.Pull out the bulb holder.
3.Remove and replace the bulb.
Xenon lamps*
The service life of these bulbs is very long and
the probability of a failure is very low, provided
that they are not switched on and off an unusual
number of times. In the unlikely event that one
of these lamps should fail, you can respond by
switching on your fog lamps and proceeding
carefully in accordance with the reduced visibil-
ity, where allowed by law.
Have work on the Xenon lighting system
performed only by your BMW center or a
workshop that works according to BMW repair
procedures with correspondingly trained per-
sonnel. Due to the high voltage present in the
system, there is a danger of fatal injuries when
work is carried out improperly.<
Parking and roadside parking lamps
In the event of a malfunction, please go to your
BMW center or a workshop that works accord-
ing to BMW repair procedures with correspond-
ingly trained personnel.
Turn signals, front
Bulb 21 watts, PY 21 W
1.Turn the bulb holder to the left and remove.
2.Apply gentle pressure to the bulb while
turning it to the left for removal and replace-
ment.

Replacing components
184
Side-mounted turn signals
Bulb 5 watts, W 5 W
1.Press back against the front edge of the
light with the tip of your finger, then pivot it
out.
2.Turn the bulb holder to the left and remove.
3.Extract the bulb for replacement.
Side marker lamps, front and rear
To replace, please go to your BMW center or a
workshop that works according to BMW repair
procedures with correspondingly trained per-
sonnel.
Tail lamps
>Turn signals: bulb 21 watts, PY 21 W
>Backup lamps: bulb 16 watts, W 16 W
>Other lamps: bulb 21 watts, P 21 W
1Turn signals
2Tail lamp and brake lamp
3Tail lamp and brake lamp
4Backup lamps
5Reflector
6Roadside parking lamp, tail lamp and
brake lamp
Center brake lamp
This lamp uses LED technology for operation.
In the event of a malfunction, please go to your
BMW center or a workshop that works accord-
ing to BMW repair procedures with correspond-
ingly trained personnel.
Fender-mounted lamps
The illustration shows the recess on the left
side of the luggage compartment.
All the bulbs are integrated into a central bulb
fitting.
1.Lift up floor mat.
2.Undo the quick-release fasteners of the
side panel and pull out the panel.
3.Press together at the top and bottom of the
bulb holder and remove.
4.Backup lamps:
Remove and replace the bulb.
Other lamps:
Apply gentle pressure to the bulb while
turning it to the left for removal and replace-
ment.
Lamps in luggage compartment lid
License plate lamp
Bulb 5 watts, C 5 W

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1.Insert screwdriver into the slot and press to
the right, refer to arrows. This releases the
lamp.
2.Remove the lamp and replace the bulb.
Backup lamps
In the event of a malfunction, please go to your
BMW center or a workshop that works accord-
ing to BMW repair procedures with correspond-
ingly trained personnel.
LEDs light-emitting diodes
Light-emitting diodes installed behind translu-
cent lenses serve as the light source for many of
the controls and displays in your vehicle. These
light-emitting diodes, which operate using a
concept similar to that applied in conventional
lasers, are officially designated as Class 1 light-
emitting diodes.
Do not remove the covers, and never
stare directly into the unfiltered light for
several hours, as this could result in irritation of
the retina.<
Changing wheels
Safety precautions in the event of a flat
tire or wheel change: Park the vehicle as
far as possible from passing traffic and on solid
ground. Switch on the hazard warning flashers.
Lock the steering wheel in straight-ahead set-
ting of the wheels. Apply the handbrake and
engage first gear, reverse gear or selector lever
position P.
Have all vehicle occupants get out of the vehicle
and ensure that they remain outside the imme-
diate area in a safe place, such as behind a guardrail.
If a warning triangle or portable hazard warning
lamp is required, set it up on the roadside at an
appropriate distance from the rear of the vehi-
cle. Comply with all safety guidelines and regu-
lations.
Change the wheel only on a level, firm surface
which is not slippery. The vehicle or the jack
could slip to the side if you attempt to raise the
vehicle on a soft or slippery surface such as
snow, ice, tiles, etc.
Position the jack on a firm support surface.
Do not use a wooden block or similar object as a
support base for the jack, as this would prevent
it from extending to its full support height and
reduce its load-carrying capacity.
To avoid serious or fatal injury: never lie under
the vehicle, and never start the engine while it is
supported by the jack.<
What you will need
To avoid rattling noises later on, note the posi-
tions of the tools before removing them, then
return them to their initial positions after com-
pleting work.
1Chock
*
2Vehicle jack*
3Lug wrench*
The tools are located in the hollow of the com-
pact wheel.
1.Lift up floor mat or floor panel flap and cover
located beneath it.
2.Take out the required tools.
3.After using the tools, return then to the stor-
age space.

Replacing components
186 With run-flat tires, no tools are provided
for wheel changes. They can be pur-
chased as accessories at your BMW center.<
Compact wheel*
1.Unscrew the wing nut 1.
2.Remove the washer 2 laterally.
3.Take out the tool mounts 3.
4.Remove the compact wheel.
Preparing wheel change
1.Observe the safety precautions above.
2.Prevent the vehicle from rolling:
Place the chock behind the front wheel on
the other side of the vehicle, or on inclines,
in front of this wheel. On a steep grade, take
other steps to prevent the vehicle from roll-
ing.
3.Loosen the lug bolts a half turn.
Jacking up vehicle
1.Position the vehicle jack at the jacking point
closest to the wheel so that the entire sur-
face of the jack base rests on the ground
perpendicularly beneath the jacking point.
The vehicle jack is designed for
changing wheels only. Do not attempt
to raise another vehicle model with it or to
raise any load of any kind. To do so could
cause accidents and personal injury.<2.Guide the jack head into the rectangular
recess of the jacking point when cranking
up, refer to illustration detail.
3.Jack the vehicle up until the wheel you are
changing is raised from the ground.
Mounting a wheel
1.Unscrew the lug bolts and remove the
wheel.
2.Remove accumulations of mud or dirt from
the mounting surfaces of the wheel and
hub. Also clean the lug bolts.
3.Position the new wheel or compact wheel.
Secure the wheel by turning at least two lug
bolts into opposite bolt holes.
When you mount wheels other than Genu-
ine BMW light-alloy wheels, different lug
bolts may also be required.
4.Screw in the remaining lug bolts. Tighten all
the bolts securely in a diagonal pattern.
5.Lower the vehicle and remove the jack from
beneath the vehicle.
After mounting
1.Tighten the lug bolts in a diagonal pattern.
To ensure safety, always have the
lug bolts checked with a calibrated
torque wrench as soon as possible to
ensure that they are tightened to the speci-
fied torque. The tightening torque is
88.5 lb ft/120 Nm.<
2.When stowing the wheel and tools in the
vehicle, execute these steps in the reverse
order.

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3.Check and correct the tire inflation pressure
at the earliest opportunity.
Protect valve stems and valve stem
seal caps against dirt and contamina-
tion. Dirt in valve stems is a frequent source
of gradual air loss.<
4.Reinitialize the Flat Tire Monitor, refer to
page80.
5.Replace the damaged tire with a new one as
soon as possible and have the new wheel
balanced.
Driving with compact wheel
Drive reservedly and do not exceed a speed of
50 mph/80 km/h.
The driving characteristics change, for example
reduced track stability on braking, extended
braking distance, and altered self-steering
characteristics in the limit range. In conjunction
with winter tires, these characteristics are more
pronounced.
Only one compact wheel may be
mounted. You should re-equip with
wheels and tires of the original size as quickly as
possible.<
Vehicle battery
Battery care
The battery is 100 % maintenance-free, i.e., the
electrolyte will last for the life of the battery
when the vehicle is operated in a temperate cli-
mate . Your BMW center will be glad to advise in
all matters concerning the battery.
Charging battery
Only charge the battery in the vehicle via the
terminals in the engine compartment with the
engine off. Connections, refer to Jump starting
on page190.
Disposal
Have old batteries disposed of by your
BMW center or hand them in to a recy-
cling center. Maintain the battery in an upright
position for transport and storage. Always
restrain the battery to prevent it from tipping
over during transport.<
Power failure
After a temporary power loss, the functioning of
some equipment may be limited and require
reinitialization. Individual settings are also lost
and must be updated again:
>Active steering
The system is deactivated and must be ini-
tialized, refer to page81. Until then, the
steering will react differently than usual.
>Seat, mirror and steering wheel memory
The positions must be stored again, refer to
page40.
>Time and Date
The settings must be updated, refer to
page74.
>Radio
Stations must be stored again, refer to
page140.
>Navigation system
You must wait until it becomes operational
again, refer to page128.
Fuses
Never attempt to repair a blown fuse and
do not replace a defective fuse with a sub-
stitute of another color or amperage rating, as
this could lead to a circuit overload, ultimately
resulting in a fire in the vehicle.<
Spare fuses, plastic tweezers and fuse alloca-
tion diagram are located in the compartment for
the onboard tool kit, refer to page182.

Replacing components
188
In glove compartment
1.Release both quick-release fasteners.
2.Fold the cover forward or remove.
In luggage compartment
1.Lift up floor mat.
2.Release the quick-release fastener of the
right side panel and pull out the panel.

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Giving and receiving assistance
Emergency calling*
Conditions for an emergency call:
>Once ignition key is in position 1.
>The car phone is logged on to a cellular
telephone network.
>The emergency call system is operable.
Initiating an emergency call
1.To open the protective cover of the keypad:
touch the protective cover.
2.Press the button for at least 2 seconds.
The indicator lamp in the button lights up.
As soon as the voice connection to the
BMW Assist response center has been
established, the indicator lamp flashes.
If conditions allow, remain in the vehicle until
the connection has been established. You will
then be able to provide a detailed description of
the situation.
If the current location of your vehicle can be
determined with vehicles with an activated
BMW Assist, it will be transmitted to the BMW
Assist response center.
Activating BMW Assist, refer to page161.
If the indicator lamp flashes, but you are unable
to hear the BMW Assist response center
through the hands-free system, this could indi-
cate, for instance, that the hands-free system
is no longer operational. However, the BMW
Assist response center may then still be able to
hear you.Under certain conditions, an emergency call
is automatically initiated immediately after a
severe accident. The automatic emergency call
is not affected by the button being pressed.
For technical reasons, the emergency call
cannot be guaranteed under unfavorable
conditions. Always observe all legal regulations
requiring a warning triangle to be carried
in the vehicle.<
The warning triangle is located in the luggage
compartment lid.
Loosen the wingnut to open.
First-aid kit*
Some of the articles contained in the first-
aid kit have a limited service life. There-
fore, check the expiration dates of the contents
regularly and replace the contents concerned in
good time if necessary. You can find replace-
ments in any pharmacy. Comply with legal
requirements requiring you to carry a first-aid
kit in the vehicle.<