transmission BMW M3 1999 E36 Electrical Troubleshooting Manual

ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER M52)




X6300
POWER








48
.5 RT
4 RT/WS
.5 RT/WS.5 BR
4 RT4 RT
6 X6300
73 5426 X6000
26X7000
X6821
2
K6300
ENGINE CONTROL
MODULE RELAYG6430
B+ JUMP START
JUNCTION POINT
A6000
ENGINE CONTROL
MODULE (DME)86
8530
87
.5 RT/WS1.5 RT/WSA8500
TRANSMISSION
CONTROL MODULE
(EGS)
A7000
TRANSMISSION
CONTROL MODULE
(EGS)
1 RTPOWER
DISTRIBUTION
0670.2
54
1210.17-041.5 RT/WS
1 RT/WS.5 RT/WS 2.5 RT/WS
1210.17-01
4 RTX6412
1210.17-04
.5 RT/WS
87
2.5 RT14
X6002D100
DATA LINK
CONNECTOR
1.5 RTX6411
31
6 RT
2.5 RT
1210.17-02
X8500

X7000
ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER M52)

X16









85X600086 3660 88 X6000
X6002
.5 WS/VI/GE
.35 SW
TDA6000
ENGINE CONTROL
MODULE (DME)
.35 GE
8586 X8500A8500
TRANSMISSION
CONTROL MODULE
(EGS)
A7000
TRANSMISSION
CONTROL MODULE
(EGS)
18 17
.5 GN/BL D100
DATA LINK
CONNECTOR
20A2w
INSTRUMENT
CLUSTER
3) ENGINE SPEED
INPUT
.5 SW
20 X20
.5 SW .5 SW
X8015
31
31 .5 SW
X1527
X10054
A115
AUTOMATIC
CLIMATE CONTROL
MODULE
6
.35 SW
.35 SW11
X1047
31 TXD2




X60021
60X850088
D100
DATA LINK
CONNECTORA8500
TRANSMISSION
CONTROL MODULE
(EGS)
A7000
TRANSMISSION
CONTROL MODULE
(EGS)
3
X6860
.5 GN/BL .5 WS/VI/GE
X22
A8
CRUISE CONTROL
MODULE
(TEMPOMAT)
8
.35 SW
X1659
A836
ELECTRONIC
IMMOBILIZER
CONTROL MODULE
(EWS II)
12
.35 SW
X1171
A52
SLIP CONTROL
MODULE
(ABS/ASC)
41
.5 SW
.5 GN/BL
R
.5 SW
.5 WS/VI/GE
PGSP
CAN LOWCAN HIGHX6869
X7000




44 162078308546
1210.20-00
27K6300
ENGINE CONTROL
MODULE RELAY
T6151
CYL. 1 IGNITION
COIL
T6153
CYL. 3 IGNITION
COIL
S2
IGNITION SWITCH
1210.20-03
31Y6101
CYL. 1 FUEL
INJECTION VALVE
Y6102
CYL. 2 FUEL
INJECTION VALVE
Y6103
CYL. 3 FUEL
INJECTION VALVE
Y6104
CYL. 4 FUEL
INJECTION VALVE 1210.20-01
26
1210.20-02
RXD
TXD 87
88
R6252
THROTTLE
POSITION
SENSOR 1210.20-05
B6205
INTAKE AIR
TEMPERATURE
SENSOR 1210.20-05
B6203
CRANKSHAFT
POSITION/RPM
SENSOR 1210.20-04
B62001
OXYGEN SENSOR
(IN FRONT OF
CATALYTIC
CONVERTER) 1210.20-04
Y6120
EVAPORATIVE
EMISSION VALVE 1210.20-01
61
A8500
TRANSMISSION
CONTROL MODULE
(EGS) 1210.20-06A6000
ENGINE CONTROL
MODULE (DME)
49
2250
23T6152
CYL. 2 IGNITION
COIL
T6154
CYL. 4 IGNITION
COIL 1210.20-03
X6000

X6000
862853X6000
54
A8500
TRANSMISSION
CONTROL MODULE
(EGS) 1210.20-00
11
1210.20-08
A115
AUTOMATIC
CLIMATE CONTROL
MODULE
1210.20-08
B8y
PRESSURE
SWITCH
1210.20-06
S36y
DOUBLE
TEMPERATURE
SWITCH
68
1210.20-05
K21
NORMAL SPEED
RELAY
57
G6430
B+ JUMP START
JUNCTION POINT0670.2
58Y199
CARBON
CANISTER VALVE
Y6131
INTAKE AIR RES-
ONANCE CHANGE-
OVER VALVE
Y6263
FUEL CHANGE-
OVER VALVE 1210.20-09
Y6130
IDLE SPEED
CONTROL VALVE 1210.20-01
29 X60002



B6209
HALL EFFECT CAM-
SHAFT SENSOR 1210.20-04
B6217
HOT FILM AIR
MASS METER
45
1210.20-06
1721
M2
FUEL PUMP
Y6133
AIR PUMPK6301w
FUEL PUMP RELAY
K6304
SECONDARY AIR
PUMP RELAY
1210.20-041210.20-09
56
K6326
UNLOADER RELAY,
TERMINAL 15 1210.20-02
1210.20-05
A836
ELECTRONIC
IMMOBILIZER
CONTROL MODULE
(EWS II)
10838
A2w
INSTRUMENT
CLUSTER
4280
F165AP90
FRONT POWER
DISTRIBUTION BOX 1210.20-08
36K19
COMPRESSOR
CONTROL RELAY
1210.20-08
191
B6240
KNOCK SENSOR 1210.20-05
40707174
B6232
ENGINE COOLANT
TEMPERATURE
SENSOR 1210.20-05
34 55679
A52
SLIP CONTROL
MODULE
(ABS/ASC) 1210.20-06
323
G6430
B+ JUMP START
JUNCTION POINT0670.2
SPARK PLUGS1210.20-07 1210.20-06
463
G6430
B+ JUMP START
JUNCTION POINT0670.2
1210.20-05
60
DATA LINK
0670.5
77
B62002
OXYGEN SENSOR
(BEHIND
CATALYTIC
CONVERTER) 1210.20-04
B9508
PRESSURE
SWITCH
X6000
D100
DATA LINK
CONNECTOR
1210.20-01
1210.20-09

Y6163
SECONDARY AIR
PUMP VALVE
66 651210.20-04
72
B72
FUEL TANK
PRESSURE
SENSOR 1210.20-05
69
1210.20 ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)

.5 RT/WS





POWER, FUEL INJECTION VALVES








ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)
POWER
DISTRIBUTION
0670.2
85 86
8730
K6300
ENGINE CONTROL
MODULE RELAY X6410
2.5 RT4 8
6 X6300
26 27
2X63001 RT
.5 BR/WS
54 X6000
X600214
D100
DATA LINK
CONNECTOR
A6000
ENGINE CONTROL
MODULE (DME)
1 RT/WS 4 RT
1210.20-06
4 RT/WS
1.5 RT/WS.5 RT/WS X6821.5 RT/WS
55 26 X8500
A8500
TRANSMISSION
CONTROL MODULE
(EGS) 1.5 RT/WS 1 RT 4 RT1210.20-04
.5 RT/WS
2.5 RT

1210.20-04 6 RT
2.5 RT/WS.5 GN
1210.20-04
541.5 RT/WS
1210.20-04 .35 RT/WS3131
.5 GN
1210.20-09
(PARTIAL)








ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)
34
86
X600068
S36y
DOUBLE
TEMPERATURE
SWITCH X11379
.35 GEA8500
TRANSMISSION
CONTROL MODULE
(EGS)
55
6
1210.20-00
X8500
8685
.35 SW
85 X6000
A6000
ENGINE CONTROL
MODULE (DME)
3
2.5 BR 2.5 BR
.35 SW/GN 2.5 BR
2 X20
.5 BRA52
SLIP CONTROL
MODULE
(ABS/ASC)
1 .5 GE
.5 WS/GR/GE
.35 SW .35 GE
79
X7845
X7846
1X62174
45
2
17
3 X6217
1.5 RT/WS
.5 GR/VI .5 GR/BL

+–
X203
.5 GR/VI
X6454
CAN LOW CAN HIGH
GROUND
DISTRIBUTION
0670.4CAN LOW CAN HIGH
GROUND
DISTRIBUTION
0670.4
CAN HIGH CAN LOW
.35 GE .35 SW B6217
HOT FILM AIR
MASS METER
8
A2w
INSTRUMENT
CLUSTER X16
16 .5 GR
1
.5 GR
42
X17
13 .5 GN/RTX6031
3
.5 GN/RT
313131
9
28
1.5 BR
.75 BR/RT
31
X11706 7 37





DATA LINK








ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)
8060
DATA LINK
0670.5
8788 X6000
A2w
INSTRUMENT
CLUSTER
3) ENGINE SPEED
INPUT
X20
20
X8015
.5 SW
.5 SW.5 WS/GE
TD
.5 WS/VIA8500
TRANSMISSION
CONTROL MODULE
(EGS)
17
15
18
X6002
.5 WS/VI
X6866
X6863
.5 WS/GE .5 WS/GE
.5 WS/VI .5 WS/GE
A6000
ENGINE CONTROL
MODULE (DME) TXD RXD D100
DATA LINK
CONNECTOR
87 88 X8500
RXD TXD
.5 SW

X1005411
.35 SW
A115
AUTOMATIC
CLIMATE CONTROL
MODULE
X1527
6
.35 SW
X1620
3
.5 SW
X1047
.5 SW
A836
ELECTRONIC
IMMOBILIZER
CONTROL MODULE
(EWS II)
12
.35 SWX1659
.75 WS/GN
.75 WS/GNX6860
60
1
X6002D100
DATA LINK
CONNECTOR
A8
CRUISE CONTROL
MODULE
(TEMPOMAT)
8 X22
40
.35 SW TD
TD.75 WS/GN
.5 SW
31
15











ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)
A6000
ENGINE CONTROL
MODULE (DME)
X6000
11
4
.5 SW/GR
A6000
ENGINE CONTROL
MODULE (DME)
5 X20
.5 SW/BR
X10261
B8y
PRESSURE SWITCH
1) PRESSURE
BELOW 21 BAR
2) PRESSURE
ABOVE 30 BAR
3) PRESSURE
ABOVE 2.6 BAR
4) PRESSURE
BELOW 1.5 BAR
X102611
X100549 .5 BL/SWB9508
PRESSURE
SWITCH
P90
FRONT POWER
DISTRIBUTION BOX
X10016
12
4 X51
X515
X20
4
36FUSE DETAILS
0670.3
K19
COMPRESSOR
CONTROL RELAY
.5 SW/BL
.5 SW/BL
.5 SW/BLX6000
85
6
.5 VI/GR
69
A8500
TRANSMISSION
CONTROL MODULE
(EGS)
X8500
46
.5 SW/BL
8 X10054
.5 VI/GR
X8056
A115
AUTOMATIC
CLIMATE CONTROL
MODULE
X1527
10
.35 VI/GR
.5 SW/BRX1022
A115
AUTOMATIC
CLIMATE CONTROL
MODULE
11 X1527
.35 BL/SW
31
F165A
15
12
34
31
86

X1186
5 X209S2
IGNITION SWITCH
0) OFF
1) ACCESSORY
2) RUN
3) START
X209
4









1240.0 START
.5 BR/SWX10017
16
5 X511
0P90
FRONT POWER
DISTRIBUTION BOX POWER
DISTRIBUTION
0670.2
30
X331 4 RT
4 RT
L2S3
AUTOMATIC
TRANSMISSION
RANGE SWITCH
0) OFF (LOW)
1) ON (HIGH)
X511
7
X191
.5 BR/SW
2.5 SW/GE
8 X33
P90
FRONT POWER
DISTRIBUTION BOX
2.5 GN/SWFUSE DETAILS
0670.3
##
# #
 
 
 
 
 


 
X2
10 RT
ELECTRONIC
TRANSMISSION
CONTROL
(EGS A4S 270R)
2460.2
2
10
31
WITHOUT EGSF28
5A
50
POWER
DISTRIBUTION
0670.2
10 RT
X0
ELECTRONIC
TRANSMISSION
CONTROL
(EGS A5S 310Z)
2460.4
F457.5A
X1001830
3S235
STARTER
IMMOBILIZATION
SWITCH
1) NORMAL
2) CLUTCH
PEDAL FULLY
DEPRESSED
12
X18994
2
WITH EGS 1
X173
GROUND
DISTRIBUTION
0670.4
.35 BR/SWFUSE DETAILS
0670.3
X18994
EGS A4S 270R



S30
BRAKE LIGHT
SWITCH
8
S3
AUTOMATIC
TRANSMISSION
RANGE SWITCH
S8503
PROGRAM SWITCHA8500
TRANSMISSION
CONTROL MODULE
(EGS)
L1 L2 L3 L4
54
87
K6300
ENGINE CONTROL
MODULE RELAY 2460.2-06
F285A
2625
2460.2-00
36379
RXD
TXD 87
X8500
88
2460.2-03
48
F2610AP90
FRONT POWER
DISTRIBUTION BOX
1327
NOT USED20 4518
S8507
KICK–DOWN
SWITCH346
##
# #
 
 
 
 
 


 
X6410
B+ JUNCTION
POINT
F4615AP90
FRONT POWER
DISTRIBUTION BOX
N4
ON–BOARD
COMPUTER
10
MA
X8500
A836
ELECTRONIC
IMMOBILIZER
CONTROL MODULE
(EWS II)S29
BRAKE LIGHT
SWITCH N10
MULTI–FUNCTION
CLOCK EGS
19A52
SLIP CONTROL
MODULE
(ABS/ASC) 2460.2-06
A6000
ENGINE CONTROL
MODULE (DME) 2460.2-06
4012 17
NOT USED
K19
COMPRESSOR
CONTROL RELAY
4685
A4S 270R
2460.2-00
2460.2-03
A2w
INSTRUMENT
CLUSTER
2460.2-02
85
21530 33 4 32
Y8505
TRANSMISSION
VALVE UNIT
Y8505y
TRANSMISSION
VALVE UNIT
2525314
60828357A8
CRUISE CONTROL
MODULE
(TEMPOMAT) 2460.2-06
2460.2-01
A8
CRUISE CONTROL
MODULE
(TEMPOMAT)2460.2-032460.2-05 2460.2-04 2460.2-05 2460.2-04
2460.2-05 2460.2-04
DATA LINK
0670.5
428628
2460.2-02
A52
SLIP CONTROL
MODULE
(ABS/ASC)
2460.2-022460.2-05 2460.2-04318i Y19
SHIFT–LOCK
2460.2-07 2460.2-012460.2-05 2460.2-04
328i 318i
55
318i323i, 328i, M3
X8500
1522
PGS
2460.2-02
A35
ON–BOARD
DISPLAY
318i X6411
W8516
SHIELD UP TO
10mm BEFORE
ELECTRONIC
TRANSMISSION
OUTPUT SHAFT
SPEED SENSOR
(EGS)
W8516
SHIELD UP TO
10mm BEFORE
ELECTRONIC
TRANSMISSION
OUTPUT SHAFT
SPEED SENSOR
(EGS)
318i
2460.2 ELECTRONIC TRANSMISSION CONTROL (EGS A4S 270R)




Pin Assignments






E = Input, A = Output, M = Ground
X8500
Pin Type Description/Function Connection
177
Not used
178AShift-lock solenoid controlShift-lock
179Not used
180ABand solenoidTransmission valve unit (318i)
4ASolenoid valve 3 control (–)Transmission valve unit (323i, 328i)
181AHydraulic pressure regulator control (–)Transmission valve unit
182MGroundGround point (318i)
183Not used
184EGear range signal L2Automatic transmission range switch
185EGear range signal L4Automatic transmission range switch
186EBrake pedal positionBrake light switch
187Not used
188ESport mode signalNot used
189EManual mode signalProgram switch
190EOutput speed (–)Transmission valve unit
191MGround for shieldShield for speed sensor
192Not used
193AS-program indicationNot used
194EKick-down signalKick-down switch
195EASC signalASC-module (323i, 328i)
196EAutomatic mode signalProgram switch
197EOil temperature signal (–)Transmission valve unit
198EOil temperature signal (+)Transmission valve unit
199Not used
200Not used
201AFault indicator signalInstrument cluster
202EBattery voltageB+ jump start junction point
203AM-program indicationProgram switch
204MGroundGround point
205Not used