heating BMW M3 1999 E36 Electrical Troubleshooting Manual

BMW NA
ELECTRICAL TROUBLESHOOTING
MANUAL
SERIES 3 – E36 (318i, 323i, 328i, M3, COUPE AND
CONVERTIBLE)
SCHEMATICS MODEL YEAR 1999
0100.0 INDEX
0110.0INTRODUCTION 0140.0 SYMBOLS 0670.0 POWER DISTRIBUTION CHART 0670.1 FUSE CHART
0670.2 POWER DISTRIBUTION
0670.3 FUSE DETAILS
0670.4 GROUND DISTRIBUTION
0670.5DATA LINK
1210.17
ENGINE CONTROL SYSTEM
MS41.1 (6–CYLINDER M52)


1210.20

ENGINE CONTROL SYSTEM
(DME M5.2, 4–CYLINDER M44)
1230.0 CHARGING SYSTEM
1240.0 START
2460.2 ELECTRONIC TRANSMISSION
CONTROL (EGS A4S 270R)

2460.4
ELECTRONIC TRANSMISSION
CONTROL (EGS A5S 310Z)


3234.0

SUPPLEMENTAL RESTRAINT
SYSTEM (AIR BAG)
3450.1 SLIP CONTROL (ABS/ASC)
5116.0 POWER MIRRORS
5120.0ZKE DOOR LOCK HEATING (TSH) 5126.0 ZKE CENTRAL LOCKING (ZV) 5133.1 POWER WINDOWS (FH) 5200.0 POWER SEATS
5203.0 HEATED SEATS


5410.1

POWER TILT/SLIDE SUNROOF
(SHD)
5430.1ELECTRICAL CONVERTIBLE TOP
6100.0
CENTRAL BODY ELECTRONICS
(ZKE IV)
6133.0 HORN


6135.0

DRIVE–AWAY PROTECTION
(EWS II)
6160.1 WIPER/WASHER MODULE (WWM)
6167.1HEADLIGHT WASHER (SRA)
6169.0
WINDSHIELD WASHER JET
HEATERS
6211.0 INSTRUMENT CLUSTER
6213.1 ANALOG CLOCK
6213.2 MULTI–FUNCTION CLOCK
6214.0 ON–BOARD DISPLAY

6300.0 LIGHT SWITCH DETAILS
6312.0 HEADLIGHTS/FOG LIGHTS
6313.0 TURN/HAZARD LIGHTS
6314.0PARK/TAIL LIGHTS
6320.0
LICENSE PLATE/LUGGAGE
COMPARTMENT LIGHTS
6322.0 BACK UP LIGHTS
6325.0 BRAKE LIGHTS
6330.3 INTERIOR LIGHTS


6332.1

GLOVE BOX LIGHT/CASSETTE
BOX/ASHTRAY LIGHT/CHARGING
SOCKET/CIGAR LIGHTER
6350.0 CRASH CONTROL MODULE
6410.5 HEATING CONTROL (HR)
6412.10 PARK VENTILATION WITH HR
6412.20 PARK VENTILATION WITH
IHKA E36


6424.0

REAR WINDOW DEFOGGER/
ANTENNA
6450.7 INTEGRATED CLIMATE
REGULATION (IHKA E36)
6510.0 RADIO/STEREO 6510.1 RADIO/HIFI/T OP HIFI

6561.0

CELLULAR TELEPHONE
(PROVISIONS)
6571.0 CRUISE CONTROL (TEMPOMAT)
6575.2 ANTI–THEFT SYSTEM (ALPINE)
6581.2ON–BOARD COMPUTER (BC V) 7000.0 COMPONENT LOCATION CHART 7100.0 COMPONENT LOCATION VIEWS 8000.0 SPLICE LOCATION VIEWS
8500.0 CONNECTOR VIEWS




INDEX








WATER VALVE ASSEMBLY, Y4 6450.7-01. . . . . . . . . . . . . . . . . . . . . .
WINDOW BLOWER MICRO SWITCH, REAR, S196 5430.1-01. . . .
WINDOW BLOWER RELAY, REAR, K99 6424.0-02. . . . . . . . . . . . . .
WINDOW BLOWER, REAR, M105 6424.0-02. . . . . . . . . . . . . . . . . . .
WINDOW DEFOGGER/ANTENNA, REAR, 6424.0. . . . . . . . . . . . . . .
WINDOW MOTOR, DRIVER’S, M21 5133.1-03. . . . . . . . . . . . . . . . . .
WINDOW MOTOR, LEFT REAR, M98 5133.1-04. . . . . . . . . . . . . . . .
WINDOW MOTOR, PASSENGER’S, M23 5133.1-03. . . . . . . . . . . . .
WINDOW MOTOR, RIGHT REAR, M99 5133.1-04. . . . . . . . . . . . . . .
WINDSCREEN COWL PANEL LOCK MICRO SWITCH,
S231 5430.1-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WINDSCREEN COWL PANEL LOCK MOTOR, M132 5430.1-00. . .
WINDSHIELD WASHER JET HEATERS 6169.0. . . . . . . . . . . . . . . . .
WIPER MOTOR, M3 6160.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WIPER/WASHER MODULE (LOW II), A64 6160.1-00. . . . . . . . . . . .
WIPER/WASHER MODULE (WWM) 6160.1. . . . . . . . . . . . . . . . . . . . .
WIPER/WASHER MODULE, A51 6160.1. . . . . . . . . . . . . . . . . . . . . . .
WIPER/WASHER SWITCH, S5 6160.1. . . . . . . . . . . . . . . . . . . . . . . . .
ZKE CENTRAL LOCKING (ZV) 5126.0. . . . . . . . . . . . . . . . . . . . . . . . .
ZKE DOOR LOCK HEATING (TSH) 5120.0. . . . . . . . . . . . . . . . . . . . .













CIRCUIT BREAKERVARIABLE RESIS-
TANCE SENSOR
VARIABLE CON-
TACT IS MOVED BY
AN EXTERNAL
FORCE
VARIABLE RESIS-
TOR RESISTANCE
IS CHANGED BY
TEMPERATURE OR
PRESSURE
DIODE CURRENT
CAN FLOW ONLY IN
DIRECTION OF AR-
ROW
ZENER DIODE TO
REGULATE VOLT-
AGE
LIGHT EMITTING
DIODE (LED) PERMANENT MAG-
NET MOTOR ONE
SPEED
PERMANENT MAG-
NET MOTOR TWO
SPEEDS SOLENOID
SOLENOID CON-
TROLLED VALVE
OR CLUTCH
SOLENOIDTRANSISTORIZED
SWITCH HEATING ELEMENT
OXYGEN SENSORCONTROL/POWER
ELECTRONICS
RADIO LOUDSPEAKER OR
HORN
LIGHT BATTERY
FUSIBLE LINK
FUSE DETAILS
INDUCTIVE
SENSOR
KNOCK SENSOR
31


VEHICLE SPEED
SENSOR

THERMO SWITCH
HALL EFFECT
SENSOR
ANTENNA
0140.0 SYMBOLS




0670.1 FUSE CHART




FUSES 1 TO 29





FUSE NUMBER
12345 10 206 7 8 9 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29
1210.20
1230.0
1240.0
3234.0
3450.1
5116.0



30A 5A 30A 15A 30A 20A 5A 30A 7.5A 7.5A 5A 15A 5A 5A 5A 10A 5A 7.5A


20A15A 30A 5A 5A
ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)
CHARGING SYSTEM
START
SLIP CONTROL (ABS/ASC)
POWER MIRRORS 2460.4


ELECTRONIC TRANSMISSION CONTROL (EGS A5S 310Z) 2460.2

ELECTRONIC TRANSMISSION CONTROL (EGS A4S 270R)

5A 30A 15A 10A 10A
SUPPLEMENTAL RESTRAINT SYSTEM (AIR BAG)
30A









1210.17ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER M52)
5126.0

ZKE CENTRAL LOCKING (ZV)

5430.1
6100.0ELECTRICAL CONVERTIBLE TOP
CENTRAL BODY ELECTRONICS (ZKE IV) 5133.1
5200.0
5203.0
5410.1


POWER WINDOWS (FH)
POWER SEATS
HEATED SEATS
POWER TILT/SLIDE SUNROOF (SHD)













6133.0HORN

6135.0DRIVE–AWAY PROTECTION (EWS II)




5120.0
ZKE DOOR LOCK HEATING (TSH)

6160.1WIPER/WASHER MODULE (WWM)

5A 5A




FUSE CHART




FUSES 1 TO 29




FUSE NUMBER
12345 10 206 7 8 9 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29
6167.1
6211.0
6213.1
6214.0
6300.0
6312.0
6313.0


30A 5A 30A 15A 30A 20A 5A 30A 7.5A 7.5A 5A 15A 5A 5A 5A 10A 7.5A







20A 15A 30A 5A
HEADLIGHT WASHER (SRA)
ON–BOARD DISPLAY
LIGHT SWITCH DETAILS
HEADLIGHTS/FOG LIGHTS
TURN/HAZARD LIGHTS INSTRUMENT CLUSTER
ANALOG CLOCK












5A 30A 10A15A 10A30A


6314.0PARK/TAIL/UNDERHOOD LIGHTS
6350.0
6424.0CRASH CONTROL MODULE
REAR WINDOW DEFOGGER/ANTENNA 6325.0
6330.3
6332.1BRAKE LIGHTS
INTERIOR LIGHTS
GLOVE BOX LIGHT/CASSETTE BOX/ASHTRAY LIGHT/CHARGING
SOCKET/CIGAR LIGHTER 6322.0BACK UP LIGHTS







6320.0LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS
6410.5HEATING CONTROL (HR)

6169.0WINDSHIELD WASHER JET HEATERS

6412.10PARK VENTILATION WITH HR

6412.20PARK VENTILATION WITH IHKA E36


6213.2MULTI–FUNCTION CLOCK

1210.20
1230.0
1240.0
3234.0
3450.1
5116.0ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)
CHARGING SYSTEM
START
SLIP CONTROL (ABS/ASC)
POWER MIRRORS 2460.4ELECTRONIC TRANSMISSION CONTROL (EGS A5S 310Z) 2460.2ELECTRONIC TRANSMISSION CONTROL (EGS A4S 270R)
SUPPLEMENTAL RESTRAINT SYSTEM (AIR BAG)




FUSE CHART




FUSES 30 TO 50




FUSE NUMBER
39
7.5A 5A 30A 10A 15A 25A 30A 7.5A 30A 30A 15A 7.5A 15A30A10A

40        38 37 36 35
5A



7.5A


15A



1210.17ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER M52)


5430.1
6100.0
6133.0ELECTRICAL CONVERTIBLE TOP
CENTRAL BODY ELECTRONICS (ZKE IV)
HORN 5133.1
5200.0
5203.0
5410.1POWER WINDOWS (FH)
POWER SEATS
HEATED SEATS
POWER TILT/SLIDE SUNROOF (SHD) 5126.0ZKE CENTRAL LOCKING (ZV)














40A






20A


5A










6135.0DRIVE–AWAY PROTECTION (EWS II)



5120.0ZKE DOOR LOCK HEATING (TSH)
6160.1WIPER/WASHER MODULE (WWM)

6211.0
6213.2
6214.0
6300.0
6312.0
6313.0ON–BOARD DISPLAY
LIGHT SWITCH DETAILS
HEADLIGHTS/FOG LIGHTS
TURN/HAZARD LIGHTS INSTRUMENT CLUSTER
MULTI–FUNCTION CLOCK





FUSE CHART








FUSE NUMBER









40           











FUSES 30 TO 50

7.5A 5A 30A 10A 15A 25A 30A 7.5A 30A 30A 15A 7.5A 15A30A 10A 5A7.5A


15A
6320.0LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS
6350.0
6410.5
6424.0CRASH CONTROL MODULE
HEATING CONTROL (HR)
REAR WINDOW DEFOGGER/ANTENNA 6325.0
6330.3
6332.1BRAKE LIGHTS
INTERIOR LIGHTS
GLOVE BOX LIGHT/CASSETTE BOX/ASHTRAY LIGHT/CHARGING
SOCKET/CIGAR LIGHTER 6322.0BACK UP LIGHTS










6314.0PARK/TAIL/UNDERHOOD LIGHTS



40A



20A


5A




6169.0WINDSHIELD WASHER JET HEATERS
6412.10PARK VENTILATION WITH HR
6412.20PARK VENTILATION WITH IHKA E36 6213.1ANALOG CLOCK


6167.1HEADLIGHT WASHER (SRA)





Pin Assignments





E = Input, A = Output, M = Ground
X6000
Pin Type Description/Function Connection
1
ACyl. 2 ignition coil controlCyl. 2 ignition coil
2ACyl. 4 ignition coil controlCyl. 4 ignition coil
3ACyl. 6 ignition coil controlCyl. 6 ignition coil
4MGroundGround point
5ACyl. 2 fuel injection valve controlCyl. 2 fuel injection valve
6ACyl. 1 fuel injection valve controlCyl. 1 fuel injection valve
7MGroundHot wire air mass meter
8EHot wire air mass meterHot wire air mass meter
9ETI-measurement signal (fuel consumption)Instrument cluster
10EEngine coolant temperatureEngine coolant temperature sensor
11EFuel tank pressureFuel tank pressure sensor
12EThrottle position signalThrottle position sensor
13Not used
14EIntake air temperatureIntake air temperature sensor
15ESpeed signal right rearABS/ASC control module
16EActivate A/CPressure switch
17Not used
18EDrive-away protection signal (code)Electronic immobilizer control module
(EWS II)
19EA/C-ON-signalAir conditioning operating unit
20A“Check engine” indicator controlInstrument cluster
21ACamshaft controlVariable camshaft control valve
22ACyl. 3 fuel injection valve controlCyl. 3 fuel injection valve
23ACyl. 6 fuel injection valve controlCyl. 6 fuel injection valve
24ACyl. 4 fuel injection valve controlCyl. 4 fuel injection valve
25MOxygen sensor heating groundOxygen sensor (in front of catalytic
converter)
26EBattery voltageB+ jump start junction point
27AActivate valveIdle speed control valve
28MGroundGround point
29ACyl. 1 ignition coil controlCyl. 1 ignition coil




Pin Assignments





E = Input, A = Output, M = GroundPin ConnectionDescription/Function Type
30
ACyl. 3 ignition coil controlCyl. 3 ignition coil
31ACyl. 5 ignition coil controlCyl. 5 ignition coil
32MGroundGround point
33ACyl. 5 fuel injection valve controlCyl. 5 fuel injection valve
34MGroundGround point
35AActivate relaySecondary air pump relay
36ACrankshaft RPM speed signal TDInstrument cluster
37Not used
38MGroundShield knock sensor
39MGroundTemperature sensors
40MGroundCrankshaft position/RPM sensor
Fuel tank pressure sensor
41MGroundShield camshaft position sensor
42MGroundThrottle position sensor
43ECamshaft positionCamshaft position sensor
44AVoltage supplyThrottle position sensor
Fuel tank pressure sensor
45AThrottle position signalABS/ASC control module
46ETI-measurement signal (fuel consumption)Instrument cluster
47Not used
48AVoltage supplyCrankshaft position/RPM sensor
49ETerminal 15Ignition switch
50ARunning lossesSolenoid valve
51AActivate valveCarbon canister valve
52ASignal exhaust flapExhaust gas flap valve
53AActivate valveIdle speed controle valve
54EBattery voltage, terminal 87Engine control module relay
55MOxygen sensor heating groundOxygen sensor (in front of catalytic
converter)
56MGroundGround point
57ECyl. 1-3 knock sensorKnock sensor
58ECyl. 1-3 knock sensorKnock sensor
59ECyl. 4-6 knock sensorKnock sensor