steering BMW M5 1999 E39 Central Body Electronics ZKE Manual

Table of Contents
SubjectPage
Central Body Electronics (ZKE III) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Objectives of the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Purpose of the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Power Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Windshield Wiping/Washing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Headlight Washing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Rear Window Wiper/Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Rain Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Central Locking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Trunklid/Tailgate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Remote (Keyless) Entry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Car Memory/Key Memory. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Anti-Theft (DWA) System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Power Windows/Sunroof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Interior Lighting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Visual Entry Aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Seat/Mirror/Steering Column Memory. . . . . . . . . . . . . . . . . . . . . . . . . . 58
Seat Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Steering Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
General Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
Consumer Cut Off/Overload Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Sleep Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Review Questions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

2
Central Body Electronics ZKE III
Objectives of the Module
After completing this module, you will be able to:
• List the functions directly controlled by the GM III.
• Describe how the GM III recognizes the key position from the drivers door.
• Explain what “convenience” features are available from the FZV key.
• Describe how the Seat Module communicates a request for a stored memory position
with the mirror modules.
• List what circuits are controlled by Consumer Cut Off.
• Demonstrate how to Emergency disarm DWA.
• Describe the changes in the 2000 MY Key.
• Explain the electronic influence on power steering assist (Servotronic).
• Demonstrate how to open the sunroof (in the event of an electrical malfunction).
CENTRAL BODY ELECTRONICS (ZKE III)
Models: E38 - 740i(L) and 750iL
E39 - 525i, 528i, 530i, 540i and M5
E53 - X5 3.0i and X5 4.4i
Production Date: E38 1994 to Present
E39 1997 to Present
E53 1999 to Present
Manufacturer: Hella
Pin Connectors: White - 26 pin, Black 26 pin, Black 20 pin (large)

3
Central Body Electronics ZKE III
Central Body Electronics (ZKE III)
Purpose of the System
The Central Body Electronics (ZKE III) system manages the following functions:
GM III
• Windshield Wiping/Washing
• Windsheild Rain Sensor (AIC)
• Headlight Washing
• Tailgate Wiping/Washing
• Interior Lighting
• Central Locking
• Keyless Entry
• Key Memory
• Power Trunk Release
• Electric Opening of Tailgate
• DWA Alarm System
• Servotronics
• Consumer Cut-off/sleep mode
• DiagnosisDriver’s Door Switch Block/
Module
• Power Windows
• Mirror Adjustment/Memory/
HeatingPassenger’s Door Module
• Mirror Adjustment/Memory/
Heating
• Power Windows
Sunroof Module
• Power SunroofSeat/Mirror/ Steering Column
Memory Module
• Seat Adjustment/Memory
• SteeringColumn Adjustment/
Memory
The ZKE III system was introduced on the E38 and is used in the E39 and E53. Most of the
functions operate the same on these vehicles with minor changes and added features to
the system.
ZKE III represents the combination of Body Electronics functions into one central control
module, the General Module (GM).

5
Central Body Electronics ZKE III
The ZKE III system offers an overall reduction in vehicle wiring particularly in the areas sub-
ject to wear from movement such as doors, seats and the steering column. To accomplish
this, the “P- Bus” is used to interface (signaling) with peripheral modules over a single wire.
The ZKE III modular system consisting of the following components:
• General Module III = Main controller for ZKE functions
• PM - SB/FT = Driver’s door switch block and door module
• PM - BT = Passenger’s door module
• PM - SHD =Sunroof module
•PM - SM =Seat/Mirror/Steering Column memory module
• AIC = Rain Sensor (if equipped)
All modules communicate through the P-Bus and GM III onto the K-Bus for diagnosis.
PM-FT/SB
PM-SMPM-BT
PM-SHD
P-BUS
K-BUS
Driver's Door
Switchblock/
ModuleDriver's Door
Switchblock/
Module
Seat Memory
ModuleSeat Memory
Module
Passenger's
Door ModulePassenger's
Door Module
Sunroof
ModuleSunroof
Module
GM IIIFBZVFBZVDWADWA
FBZV
RECEIVER
MODULE
GM III MODULE
LOCATED IN CARRIER
FORWARD OF GLOVE BOX
Separate
Switch and
Module < 96
E38 on K-Bus
>99 MY
12520102.eps

6
Central Body Electronics ZKE III
The following is an overview of new or changed features found on the E53 ZKE III variant:
• Passenger’s door module is incorporated into the passenger’s door switchblock.
• Sunroof module (SHD) is located on the P -Bus.
• The Central Locking system uses a door lock actuators with hall effect sensors.
• The GM III is responsible for the Key Memory feature.
The E53 ZKE III system continues to be a modular system consisting of the following:
•General Module III = Main controller for ZKE functions
•PM - SB/FT = Driver’s door switch block and door module
•PM - SB/BT =Passenger’s door module/Window switch
•PM - SHD =Sunroof module
•PM - SM =Seat/Mirror/ Steering Column memory module
•AIC = Rain Sensor (if equipped)
All of these modules communicate over the “K-Bus and P-Bus” for signaling purposes and
diagnosis.

The key data is stored in a transponder chip. The transponder chip is a wireless read and
write EEPROM. It is powered via the ring coil at the steering lock. Power is applied elec-
tromagnetically when the key is in the ignition switch from KL R.
The power supply is used both for data transfer as well as for charging the battery. This has
been made possible by new development of the transponder chip.
As with previous systems, every press of an FZV key also provides the battery charge con-
dition. When the FZV electronics receives a low power condition message three successive
times, the GM sets a fault indicating a low battery within a specific key. The LCM is also
informed via the bus system and alerts the driver via an instrument cluster matrix message.
If the battery is recharged (used operate car), the fault will be automatically deleted when
five successive messages are received indicating a charged battery condition.
The battery has no affect on the EWS III communication function!
32
Central Body Electronics ZKE III

Seat/Mirror/Steering Column Memory
Purpose of the System
The front seats, outside rearview mirrors and steering column (if equipped) positions are
electrically adjustable. The “customized” adjustment positions can be memorized and
stored for three diferent users and recalled back to the individual positions (with the excep-
tion of the passenger seat - not in memory).
The basic features of seat/mirror/steering column operation, as well as the memory posi-
tions is integrated into the ZKE III system.
• Seat/Steering Column Memory
Module (PM SM).
• Driver’s Door Switchblock Mod-
ule (PM FT/SB - early E38 was
separate).
• Passenger’s Door Module (PM
BT - E53 combined with window
switch).
• General Module (GM III).
• 3 Position Memory Switch.
• Seat Switch.
• Steering Column Switch.
• Seat/Steering Column/Mirror
Motors.
The Seat/Steering Column Memory Module communicates with the DISplus or MoDiC for
diagnosis and Vehicle Memory encoding.
58
Central Body Electronics ZKE III
System Components: Inputs - Processing - Outputs
E38/E39 Shown

59
Central Body Electronics ZKE III
System Components
- with Principle of Operation
Manual Operation:The manual adjustments of the seat, mirrors and steering column are
carried out with the respective switches as with the previous systems.
The mirror adjustment switch is located in the driver’s switch block. The mirror operation
input is a digital signal that is processed by each respective module for mirror positioning.
Memory Storage: The parameters for storing memory positions are are as follows:
• With the transmission range
selector in “P” and the mirror
change over switched to the left,
switch the ignition on and press
the “M” on the memory switch.
• The memory indicator lamp swi-
tches on for 7 seconds.
• Press one of the three position
switches (1, 2 or 3) within the 7
second memory period.
• The current positions of the mir-
rors, seat and steering column
are stored for recall.
The positions of the mirrors are stored in the respective door
modules based on the position of the feedback potentiome-
ters. The positions of the seat and steering column are stored
in the seat module, based on the ripple count.
Recalling a memory position setting is possible by either
pressing and holding the recall switch (1, 2 or 3) with KL 15
“ON” or tapping the recall button (1, 2 or 3) with:
• The driver’s door open and KL 15 “OFF”.
• KL R ON and KL 15 “OFF”.
The recall movement can be interrupted at any time by touching any of the adjusting
switches.
E38/E39
E53
615200133.tiff

Steering Column
Principle of Operation
The electrically adjustable steering column used in the various
models (if equipped) is similar in components, mechanical link-
ages and electrical operation.
The steering column adjusting switch is mounted on the left
side of the steering column and provides for four directions of
column movement. The steering column switch inputs are
processed by the seat module.
Motor Drives:
Forward/Back (Telescope)
A flexible drive shaft operates a
screw drive which causes a for-
ward/back movement of the stee-
ring column.
Up/Down
A flexible drive shaft moves an off-
center lever causing up/down
steering movement.
The motors for tilt and length also employ ripple
counter modules for motor control and memory
recall.
The control electronics for the steering column
are integrated into the seat module.
The output signals are sent from the seat mod-
ule to the steering column ripple counter mod-
ules for motor activation.
70
Central Body Electronics ZKE III

71
Central Body Electronics ZKE III
System Components: Inputs - Processing - Outputs
Entry/Exit Aid
The Steering Column Memory provides the feature of raising the steering column to ease
in exiting the vehicle and return it to the previous position after the vehicle is entered.
Raising the Steering Column:
Lowering the Steering Column:
• The ignition is switched “off”. • The ignition is switched to KL 15.
• The ignition is switched to KL R • The Handbrake is released or the door is closed.
and the driver’s door is opened.
• The ignition is switched to KL 15, The steering column recall movement can be inter-
driver’s door open with the hand- rupted at any time by tapping the adjusting lever.
brake applied.