door lock BMW X5 2003 E53 Central Body Electronics Workshop Manual

INTRODUCTION
The Central Body Electronics (ZKE III) equipped on the X5 includes the following sub-
systems under the total scope of its control:
• Windshield/tailgate wiping/washing,
including windshield rain sensor (AIC).
• Interior lighting
• Central locking
• Keyless entry
• Tailgate release
The following is an overview of new or changed features found on the X5 ZKE III variant.
• Passenger’s door module is now incorporated into the passenger’s door switchblock
module.
• Sunroof module (SHD) located on the K bus.
• The Central Locking system uses a new style door lock actuator with hall effect sensors
similar to E46.
• The GM III is responsible for the Key Memory feature. It provides the added
convenience of identifying users of the vehicle. Whenever the vehicle is locked or
unlocked via the FZV keyless entry system, a unique key identification signal (key
number) is transmitted to the General Module.
The key identification signal alerts the GM to communicate with other control systems
over the K Bus to store (when locked) or reset (when unlocked) certain driver adjustable
settings for the driver using the specific key. The GM also resets certain driver
adjustable settings that it controls directly.
• Power windows/Sunroof
• DWA alarm system
• Mirror - adjustment/memory/heating
• Seat adjustment/memory
• Steering column adjustment/memory
• Consumer cut-off/sleep mode
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CENTRAL LOCKING
SYSTEM FEATURES:
• The Central Locking system controls the door locks, tailgate locks and Fuel Filler Flap
actuators.
• The familiar single/double locking strategy is maintained from previous systems with a
new style door lock mechanismcombined with dual actuator motors similar to that
of the E46 ZKE V system.
• The automatic locking feature activates the door lock actuators when a road speed
signal of 7.5 MPH is detected via the K-Bus. The factory default encoding of this
feature is off, but can be encoded on for individual users with the Key Memory function.
• The Driver’s door lock location is the only point outside of the vehicle where the key can
mechanically control the central locking system functions. The lock incorporates the
familiar overrunning lock cylinder that breaks away and freewheels if an attempt is made
to destroy the lock with a screwdriver, dent puller, etc.
• The selective unlocking feature is maintained. A single unlock request from the driver’s
door with the key or via the remote transmitter unlocks the driver’s door only. A second
unlock request unlocks the remaining doors and trunk. This feature can be modified
for individual users with the new Key Memory capabilities to activate all lock actuators
simultaneously.
• When unlocked, the X5 uppertailgate can be opened by:
- the tailgate button in the center console SZM,
- trunk release switch pad located above the license plate, or
- the trunk release button on an FZV key.
• With the upper tailgate open, the lower tailgate is then opened by depressing the switch
located along it’s top edge.
• GM and EWS 3.3 interface via the K bus to monitor double lock status and to initiate
double lock override. This feature allows the doors to be opened from the inside if an
accepted EWS key is switched on in the ignition when double locked.

DOOR LOCK ACTUATORS
The actuators are sealed, self contained units with no
replaceable parts. The door lock actuators use hall effect
sensors to provide:
• Door lock key position (driver’s door only),
• Door open/closed status.
The driver’s door lock provides the following signals to
the driver’s door switchblock module (PM-FT/SB):
• Lock / Unlock,
• DWA arm/disarm
• Convenience closing and opening signals.
DOOR LOCK POSITION HALL
SENSORS
The Drivers door switchblock
module monitors these key positions
over two wires. The signals are
generated by two hall effect sensors
(Hall Sensor 1 & 2) located in the
actuator.
When the key is turned, a plastic
cylinder in the lock actuator is
simultaneously rotated by the lock
tumbler extension rod.
A magnet is incorporated in the
plastic cylinder, which when rotated
changes the magnetic influence on
the hall sensors.
The presence of a magnet in close
proximity to the sensing surface of
either hall sensor creates a coded
input over the two wires that the GM
uses to determine the key position.
• Magnet in front of sensor, current flow through the sensor is <5 mA (0).
• Magnet rotated away from sensor, current flow through the sensor is >12 mA (1).
Hall sensor 1 & 2 are not included in the front passenger door or rear door actuators.
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NEUTRAL
- 0 -
MANUAL
LOCK
HALL SENSOR 1
MANUAL
UNLOCK
• DOUBLE LOCK
 DWA ARMED
 CONVENIENCE
CLOSING (hold
until activated). UNLOCK
 DWA DISARMED
 CONVENIENCE
OPENING (hold
until activated).
HALL
SENSOR 2
TUMBLER
EXTENSION ROD
PLASTIC CYLINDER WITH ASYMMETRICAL MAGNET
(Shown in the Lock Position)

DOOR CONTACT HALL SENSOR
Also included in the driver’s door actuator is a third hall effect sensor. This sensor signals
the door open/closed status to the driver’s door switch block module and to the GM via the
P-bus.
The rotary latch plate position
activates the door contact hall
sensor.
• When the door latch is closed,
current flow through the sensor
is <5 mA (0).
• When the door is open, current
flow through the sensor is >12
mA (1).
The passenger side front door and
both rear door lock actuators only
include this hall effect sensor (hall
sensor 3). Hall sensors 1 & 2 are
not required.
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PM-FT/SB

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ACTUATOR MOTOR CONTROL
There are two motors incorporated in each actuator that provide two separate functions:
•Single lock/unlock function. This motor controls the mechanical lock mechanism
when the central lock button is pressed to single lock the vehicle. The mechanism is
locked at this point but can by opened from the interior by pulling an interior door handle
twice or by pressing the central lock button again. When single lock function is
activated, the fuel filler flap actuator is not locked.
•Double lock/unlock function. This motor is activated only when the vehicle is locked
from the outside at the driver’s door lock with a key or when the GM receives a lock
request from the FZV system. In this case the double lock motor is activated
simultaneously with the single lock motor. The function of the double lock motor is to
mechanically offset an internal rod disabling it from unlocking the vehicle from the
interior. This prevents the doors from being unlocked by any means except from an
unlock request at the driver’s door, the FZV remote key or via central lock button.
• Continuous locking/unlocking will initiate a timed arrest of the locking system. The GM counts
each time the locks are actuated. After approximately 12 cycles, the timed arrest is active.
The timed arrest is deactivated one actuator cycle for every 8 seconds until the counter is
reset to 0. The timed arrest is overridden if a crash signal is received from the MRS III.

All door lock actuators and the fuel filler flap actuator are controlled directly by the GM via
four internal load relays. The drivers door lock actuator has a separate circuit for the
selective unlocking feature.
If this feature is disabled by key memory encoding, the driver’s door lock actuator selective
unlock circuit is activated simultaneously with the balance of the motors during unlock.
CONTROL DURING DOUBLE LOCK:
CONTROL DURING SINGLE LOCK:
SELECTIVE SINGLE LOCK
- CONTROL - SWITCHED POWER -
SINGLE LOCK CONTROL
- SWITCHED POWER -
GROUND
DOUBLE LOCK CONTROL
-SWITCHED POWER-
FUEL
FILLER
FLAP
LEFT
REAR
DOORRIGHT
REAR
DOORPASS.
DOORDRIVER’S
DOOR
SELECTIVE SINGLE UNLOCK
- SWITCHED GROUND -
SINGLE UNLOCK CONTROL
- SWITCHED GROUND -
UNLOCK CONTROL
- SWITCHED POWER -
DOUBLE LOCK CONTROL
-GROUND-
FUEL
FILLER
FLAP
LEFT
REAR
DOORRIGHT
REAR
DOORPASS.
DOORDRIVER’S
DOOR
SELECTIVE SINGLE LOCK
- CONTROL - SWITCHED POWER -
SINGLE LOCK CONTROL
- SWITCHED POWER -
GROUND
NOT ACTIVE
FUEL
FILLER
FLAP
LEFT
REAR
DOORRIGHT
REAR
DOORPASS.
DOORDRIVER’S
DOOR
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CONTROL DURING SINGLE UNLOCK:

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CENTRAL LOCKING BUTTON
The central lock button in the center console
provides a momentary ground input signal to the
GM.
• This input initiates a single lock for each door
and the trunk.
• The fuel filler flap remains unlocked for
refueling purposes.
• If a door is manually opened while centrally
locked, the remaining doors stay locked.
The opened door can be re-locked when closed by manually locking or pushing the central
button twice. This allows the locks of the remaining doors to be re-synchronized again.
As an additional safety feature, the central lock button input also unlocks a double locked
system. Pressing the button returns the system to central lock (single) position, allowing
the doors to be opened when the interior door handles are opened twice. This feature was
also added to other ZKE systems during the 1999 model year.
CRASH SIGNALLING
The Multiple Restraint System (MRS III) provides a switched signal to the GM in the event
of an accident. The signal is an output function of the MRS control module and becomes
active when MRS determines a crash has occurred.
When active, the GM unlocks the door lock actuators, switches on the interior lights and
signals the LCM III via the K bus to activate the hazard warning flashers.
Once the crash signal is active, the GM will not respond to lock requests from the system
until the ignition switch is cycled or a front door is opened.

MODEL YEAR 2000 FZV KEY
Visual Changes:
• New appearance with blue and white BMW roundel.
• New button arrangement (larger buttons) with sequential operation (enhanced operating
convenience)
• Rechargeable battery replaces replaceable batteries. Charged by EWS ring antenna.
• The key housing is encapsulated and can not be opened.
• The LED has been omitted.
• Key will be used in E46, E38 and E39 vehicles.
Features of the keyless entry system include:
• Up to 4 radio-control keys can be operated in conjunction with one vehicle.
• Locking/unlocking of doors, tailgate,
fuel filler lid.
• Selective unlocking of driver’s door (as
with key in lock)
• Arming/dis-arming of DWA alarm system
(if equipped).
• Remote unlocking of the tailgate only.
• Comfort opening of windows and
sunroof
• Interior lighting activation (search mode).
• Panic mode alarm activation..
• Automatic correction for up to 1000
erroneous activation signals.
• Low transmitter battery fault code
storage in the GM.
• An EEPROM is used to store the key
data.
• Keys delivered with a four color label
sheet containing four different colored
labels for each of the four possible FZV
keys.
ZKE - 24TAILGATE OPENS

REMOTE KEY INITIALIZATION
The initialization of the FZV keys is required to establish the Lock/Unlock signal
synchronization with the GM. The initialization procedure provides the GM with a key
identification number and a “rolling code” for each key. If the initialization is not performed,
the GM will not respond to the key signals.
Up to 4 remote keys can be initialized. They must be initialized at the same time. Key
initialization is only possible with the vehicle unlocked.
Procedure:
1. Close all doors and have all keys available.
2. Using key number 1, turn the ignition switch
to KL R, then switch off within 5 seconds and
remove the first key.
3. Within 30 seconds of turning the ignition
switch to “off” Press and holdthe arrow
button.
4. While holding the arrow button, press and
release(“tap”) the roundel button three
timeswithin 10 seconds.
5. Release both buttons. The GM will
immediately lock and unlock the doors
signaling a successful initialization.
6. If additional keys need to be initialized repeat
steps 3 - 5 within 30 seconds.
7. Switching the ignition to KL R completes the initialization.
SERVICE NOTE:The key memory function of the GM responds to the key identification
number of each key. If the keys are not initialized in the same order prior to initialization, the
key memory function activated by the keys will not be assigned correctly.
Always initialize the keys in the same order.
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Key Memory: This feature provides the added convenience of identifying users of the vehi-
cle whenever a lock or unlocked signal is generated via the individual FZV keys. A maxi-
mum of four FZV keys can be used with the Key Memory feature.
Each of the four keys generate a unique key identification signal (key number) that is trans-
mitted simultaneously with the lock/unlock signals to the General Module. Key Memory
does not respond to Lock/Unlock requests from the drivers door lock.
Mostof the key memory functions require the vehicle be configured using the “KEY MEM-
ORY” function of the DIS or MoDiC. However, there are a few features that store settings
automatically without configuration such as IHKA blower speed and temp setting.
The key ID signal alerts the GM V to communicate with select control systems over the K
Bus to store (when locked) or reset (when unlocked) certain driver adjustable settings.
There are features that function as both a Car & Key Memory feature.
Example; the Automatic Seat Adjustment feature is encoded as a Car Memory Function
with the following possibilities:
• when unlocking,
• when opening a door after unlocking
• or not active at all.
If active, the seat positions are stored and reactivated by the Key Memory function for indi-
vidual users of the car.
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