engine BMW X5 4.4I 2001 Workshop Manual

IndexDataTechnologyRepairsCar careControlsOverview
161n
Brake fluid Vehicle Identification
If the indicator lamp for the
brake hydraulic system appears
or if the CHECK BRAKE FLUID
warning appears in the Check
Control: the brake fluid level is
too low in the reservoir.
The brake fluid reservoir is located
under the microfilter housing trim panel
on the driver's side of the vehicle. For
adding brake fluid or for determining
and correcting the cause of brake fluid
loss, consult your BMW center. Your
BMW center is familiar with the specifi-
cations for factory-approved brake
fluids (DOT 4).
Brake fluid loss may result in extended
brake pedal travel. For this situation,
refer to the notes on page 141.
Brake fluid is hygroscopic, that is,
it absorbs moisture from the air
over time.
In order to ensure the safety and reli-
ability of the brake system, have the
brake fluid changed every two years by
a BMW center. Refer also to the Service
and Warranty Information Booklet (US
models) or the Warranty and Service
Guide Booklet (Canadian models).
Brake fluid is toxic and damages the
vehicle's paint. You should always store
it in its original container and in a loca-
tion which is out of reach of children.
Do not spill the fluid and do not fill the
brake fluid reservoir beyond the "MAX"
mark. The brake fluid could ignite upon
contact with hot engine parts and
cause serious burns.<
Comply with the applicable envi-
ronmental laws regulating the
disposal of brake fluid.<
Vehicle Identification NumberIn the engine compartment, stamped
on the right-hand strut dome (arrow)
and on the upper edge of the instru-
ment panel on the left-hand side. 530us103

162n
The BMW Maintenance System has
been designed as a reliable means of
providing maximum driving and oper-
ating safety – and as cost-effectively as
possible for you.
Please keep in mind that regular main-
tenance is not only necessary for the
safety of your vehicle, but also plays a
significant role in maintaining the resale
value of the vehicle.
Service Interval DisplayAdvanced technology is employed to
calculate the optimal maintenance
intervals, which are then indicated in
the Service Interval Display. Conven-
tional systems rely solely on distance
traveled to determine when service is
due. The BMW Maintenance System,
on the other hand, began many years 390us008
ago to take the actual conditions under
which the vehicle is driven into consid-
eration. After all, different drivers can
accumulate mileage in very different
ways.
From the point of view of maintenance,
62,000 miles (100,000 km) accumulated
in short-distance urban driving are not
the equivalent of the same distance
covered at moderate speeds in long-
distance highway travel.
The BMW Maintenance System
includes the Engine Oil Service and
Inspections I and II.
Determining the maintenance intervals
according to the actual loads on the
vehicle covers every kind of operating
situation. However, even those who
drive only short distances – significantly
less than 6,000 miles (10,000 km) annu-
ally – should have the engine oil
changed at least every 2 years since oil
deteriorates over time, regardless of
use.Service and Warranty Information
Booklet (US models)/Warranty
and Service Guide Booklet
(Canadian models)For additional information on mainte-
nance intervals and procedures, please
refer to the Service and Warranty Infor-mation Booklet (US models) or the
Warranty and Service Guide Booklet
(Canadian models).
As a precaution against corrosion, it is
advisable to have the body checked for
damage from rocks or gravel at the
same time, depending upon operating
conditions.
Have your BMW center do the
maintenance and repair.
Your BMW center is always informed on
the latest maintenance work and repair
techniques and equipped with the
required special tools. In addition,
checking parts known from experience
to be subject to wear is a permanent
part of the maintenance specifications.
Be sure that all maintenance work is
confirmed in the Service and Warranty
Information Booklet (US models) or the
Warranty and Service Guide Booklet
(Canadian models).
These entries will constitute your proof
that the vehicle has received regular
maintenance. They are also required for
warranty claims.<
The BMW Maintenance System

IndexDataTechnologyRepairsCar careControlsOverview
169n
Any BMW center will be glad to inform
you of the advisability, legal require-
ments and factory recommendations
with regard to technical modifications
on the vehicle. For this purpose, the
BMW center will require the Vehicle
Identification Number and, in some
cases, also the engine number.
Light-Emitting Diodes (LEDs) Light-emitting diodes installed behind
translucent lenses serve as the light
source for many of the controls and
displays in your vehicle. The concept
behind their operation is related to that
employed for lasers, and they are
formally designated as Class 1 light-
emitting diodes.
Do not remove the protective lens
and avoid staring directly at the
unfiltered beam for extended periods
(several hours), as inflammation of the
iris could result.<
California laws require us to state the
following warning:
Engine exhaust, some of its
constituents, and certain vehicle
components contain or emit chemicals
known to the State of California to
cause cancer and birth defects or other
reproductive harm.<
Technical modifications California Proposition 65 Warning

170n
OBD interface socket The Onboard Diagnostic (OBD) inter-
face socket is located on the left of the
driver's side at the bottom of the instru-
ment panel and under a cover.
The cover has the letters "OBD" on it.
The purpose of the OBD system is to
ensure proper operation of the emis-
sion control system for the vehicle's
lifetime. The system monitors emission-
related components and systems for
deterioration and malfunction.530us105
An illuminated lamp informs you
of the need for service, not of
the need to stop the vehicle.
However, the systems should be
checked by your BMW center at the
earliest possible opportunity.
Under certain conditions, the indicator
will blink or flash. This indicates a rather
severe level of engine misfire. When
this occurs, you should reduce speed
and consult the nearest BMW center as
soon as possible. Severe engine misfire
over only a short period of time can
seriously damage emission control
components, especially the catalytic
converter.
Service Engine Soon warning
lamp for Canadian models.
When the filler cap is not properly
tightened, the OBD system can
detect the vapor leak and the indicator
will light up. If the filler cap is subse-
quently tightened, the indicator should
go out within a few days.<

IndexDataTechnologyRepairsCar careControlsOverview
175n
Lamps and bulbsThe lamps and bulbs are essential
factors contributing to the safety of your
vehicle. For this reason, follow the
instructions below carefully when
replacing a bulb. If you are not familiar
with any of the procedures, consult
your BMW center.
Do not touch the glass portion of a
new bulb with your bare hands
since even small amounts of impurities
burn into the surface and reduce the
service life of the bulb. Use a clean
cloth, paper napkin, or a similar mate-
rial, or hold the bulb by its metallic
base.<
A replacement bulb set is available from
your BMW center.
Whenever working on the elec-
trical system, switch off the elec-
trical accessory you are working on or
disconnect the cable from the negative
terminal of the battery. Failure to do this
could result in short circuits.
To prevent injuries and damage,
comply with any instructions provided
by the bulb manufacturer.<
The illustration shows the right-hand
engine compartment.
For checking and adjusting head-
lamp aim, please contact your
BMW center.< 1 Low beams H7 bulb, 55 watts
The bulb is pressurized. There-
fore, wear safety glasses and
protective gloves. Failure to comply
with this precaution could lead to injury
if the bulb is accidentally damaged
during replacement.<
1 Turn the bulb holder to the left (arrow)
and remove.
2 Remove and replace the bulb. 530us107
2 High beamsHB3 bulb, 60 watts
The bulb is pressurized. There-
fore, wear safety glasses and
protective gloves. Failure to comply
with this precaution could lead to injury
if the bulb is accidentally damaged
during replacement.<
1 Turn the bulb to the left and remove.
2 Disconnect the plug.
3 Plug the new bulb into the plug
connector. Be sure that it is securely
engaged.
4 Install in the opposite order.
When cleaning the headlamps,
please observe the following:
>Do not wipe dry (scratches). Never
use abrasives or strong solvents to
clean the covers.
>Remove dirt and contamination (such
as insects) by soaking with BMW Car
Shampoo and then rinsing with plenty
of water.
>Always use a deicer spray to remove
accumulated ice and snow – never
use a scraper.<

180n
Changing a wheel
Safety measures in the event of a
flat tire or wheel change: stop the
vehicle as far as possible from passing
traffic. Park on a firm, flat, surface.
Switch on the hazard warning flashers.
Turn the steering wheel to the straight-
ahead position, remove the key and
engage the steering lock. Shift into 1st or
reverse (selector lever in "Park" with
automatic transmission) and engage the
parking brake. All passengers should be
outside the vehicle and well away from
your immediate working area (behind a
guardrail, for instance). If a warning
triangle or portable hazard warning lamp
is required, set it up on the roadside at
an appropriate distance from the rear of
the vehicle. Comply with all safety guide-
lines and regulations. Change the wheel
only on a level, firm surface which is not
slippery. Avoid jacking the vehicle up on
a soft or slippery surface (snow, ice, very
smooth surfaces, etc.), since it could
slide sideways. Position the jack on a
firm support surface. Do not place
wooden blocks or similar objects under
the jack. If this is done, the jack might not
be able to reach its full support capacity
because of the limited height. Do not lie
under the vehicle or start the engine
when the vehicle is supported by the
jack. Failure to comply with this creates a
risk of fatal injury.<
What you will need In order to avoid rattling noises later,
note the position of the tools when you
remove them and return them to their
original position when you are through
using them.
>Two wedges (wheel chocks)
Open the liftgate and tailgate.
In the cargo area, fold up the floor
cover or pull-out cargo floor (refer to
page 127 or 128).
Take out the wedges (arrow) next to
the spare wheel. 530us117
>Lug wrench
Is located next to the spare wheel. 530us120

186n
BatteryCharging the battery Charge the battery in the vehicle only
when the engine is not running. Use the
connections provided in the engine
compartment (for correct connections,
refer to "Jump-starting" on page 190).
The service life specified for the
battery can be achieved only if it
is always kept adequately charged.
Have the charge condition of the
battery checked frequently if the vehicle
is used primarily for driving short
distances.<
Before performing any work on
the electrical system, disconnect
the cable from the negative terminal. If
you do not, short circuits can create the
risk of fire or personal injury.<
If you plan to park the vehicle longer
than 4 weeks, have the battery discon-
nected from the vehicle's electrical
system by disconnecting the cable from
the negative terminal. Then have the
battery charged with an appropriate
battery charger.
If the vehicle will not be driven for a
period longer than 12 weeks, have the
battery removed, charged and store it
in a clean and cool (frost-free) area.
Recharge the battery at least every
three months during storage. Also,
recharge the battery before it is
installed. If you fail to do so, it will not
be serviceable. Every time the battery is
discharged, especially over extended
periods, its service life is reduced. Do not disconnect the battery
when the engine is running. If
you do so, the ensuing voltage surge
will damage the vehicle's onboard elec-
tronics.
Do not make any modifications in the
wires to the positive terminal. If you do
so, the protective function of the safety
battery terminal is no longer ensured.
Repair and disposal must be performed
by trained technicians only.<
Return used batteries to a recy-
cling point or your BMW center.
Maintain the battery in an upright posi-
tion for transport and storage. Secure
the battery against tilting during trans-
port.<

190n
Do not use spray starter fluids to start
the engine.
If the battery is discharged, the engine
can be started with the use of two
jumper cables and the battery of
another vehicle. Always use jumper
cables with fully insulated handles on
the terminal clamps.
Do not touch the parts conducting
current while the engine is
running. Failure to comply with this
creates a risk of fatal injury.<
Carefully comply with the following
instructions to avoid personal injury and
damage to one or both vehicles:
1 Be sure that the battery on the
support vehicle is also rated at
12 volts, and that the capacities of
the two batteries (Ah) are roughly
comparable (printed on casing).
2 Leave your battery connected to the
vehicle's electrical system.
3 Make sure that there is no contact
between the bodywork of the two
vehicles – this creates a risk of short
circuits.
4 Start by connecting the jumper cable
from the positive terminal of the
support vehicle to the positive
terminal connector located in your
BMW's engine compartment The
cover of the auxiliary terminal for
jump starting is marked with a "+"
sign (refer to the illustration). To
remove the cover, tip up the cap
(arrow). The illustration shows the
auxiliary terminal for jump starting on
the BMW X5 4.4i. For the BMW
X5 3.0i: refer to "Engine compart-
ment" on page 152.530us126
5 Then connect the negative terminals.
Attach the cable to either the support
vehicle's negative battery terminal (-),
or to a suitable ground on its engine
or bodywork. Then connect the other
end of the cable to a ground on the
engine or on the bodywork of the
vehicle that is to be started. There is
a special nut for this on the left side
panel of your BMW. Refer to the
arrow in the illustration.
Follow the same sequence for
connecting the jumper cables
when helping other vehicles. If you do
not, there is the risk of injury if sparks
generate at the battery.< 530us127
Jump-starting

IndexDataTechnologyRepairsCar careControlsOverview
191n
Jump-starting Towing the vehicle 6 Start the engine on the support
vehicle and let it run.
7 Start the engine on the vehicle
needing the jump-start, and allow it
to run as usual. If the first start
attempt is not successful, wait a few
minutes before another attempt in
order to allow the discharged battery
to recharge.
8 Before disconnecting the jumper
cables from your BMW, turn on the
rear window defroster and set the
blower to the highest speed;
allow the engine to run approx.
10 seconds. This will prevent a
voltage surge from the voltage regu-
lator to the electrical accessories.
9 Then disconnect the jumper cables in
reverse sequence.
Have the battery recharged if neces-
sary.
Tow fitting The screw-in tow fitting is stored
beneath the cargo area floor. Carry it
with you at all times. This fitting is
designed for installation in the tow
sockets located at the front and rear of
the vehicle, and is intended for towing
on paved road surfaces only.
It should not be used to pull a vehicle
out of deep snow, mud, sand, etc.
Always observe all applicable towing
laws and regulations. Access to tow sockets Front:
Use a screwdriver on the left or right
side (arrows) to press the cover out. 530us128
Rear: Pull the cover off.
Screw the tow fittings in until they
are tight. If you do not, the threads
could be damaged.
Do not tow the vehicle by any compo-
nents of the running gear, or lash them
down in any way. If you do so, the
components could be damaged,
leading to possible accidents.<
Use only a nylon towing strap to tow
the vehicle, since the inherent resil-
ience of this material helps protect both
vehicles from sudden jerking move-
ments.
Avoid "off-center" towing. Be sure
that the tow rope is pulled tightly
when the towing vehicle begins to
move.< 530us129

192n
Towing the vehicle
The towed vehicle should always
be the lighter of the two vehicles.
If this is not the case, it is no longer
possible to control vehicle response.<
Tow-starting It is not possible to start the engine of a
vehicle equipped with an automatic
transmission by towing or pushing.
For instructions on jump starting: refer
to page 190.
Never attempt to use your vehicle to
push another car. If you do so, damage
to the energy-absorbing bumpers could
result.
Towing a vehicle with automatic
transmission1 Place the selector lever in position N.
2 Towing speed:
Max. 45 mph (70 km/h).
3 Towing distance:
Max. 95 miles (150 km).
4 Leave the ignition key at position 1 to
ensure that the brake lamps, turn
signals, horn and windshield wipers
remain operative, and to prevent the
steering lock from engaging.
5 Switch on the hazard warning
flashers (comply with country-
specific regulations).
Find some means of identifying the
vehicle in tow, for instance, place a sign
or warning triangle in the rear window.
Make sure that the ignition key
remains in position 1 even when
the electrical system has failed. This will
prevent the steering lock from
engaging. The steering and brakes are
without power assist when the engine is
not running. This means that increased
effort is required for steering and
braking.<
Towing with a commercial tow
truck>Do not tow with sling-type equip-
ment.
>Use a wheel lift or flat bed carrier.
>Please comply with applicable towing
laws.
Never allow passengers to ride in
a towed vehicle for any reason.< 530us138