engine BMW Z3 2002 Service Manual

125n
IndexDataTechnologyRepairsMaintenanceControlsOverview
Engine oil Coolant
Comply with the applicable envi-
ronmental laws regulating the
disposal of used oil.<
Recommendation: have the oil changed
by your BMW center only.
Continuous exposure to used oil
has caused cancer in laboratory
testing. Any skin areas that come in
contact with oil should thus be thor-
oughly washed with soap and water.
Store oil, grease, etc., out of reach of
children. Comply with warning labels
and information on containers.
If you use SAE 15W-40 engine oil in low
temperatures (below +14 7/Ð10 6),
the engine may become difficult to
start.
Special engine oils individually
approved by BMW are preferred for use
in your engine. Please contact your
BMW center for details.<
Do not add coolant to the cooling
system when the engine is hot. If
you do, escaping coolant can cause
burns.
To avoid the possibility of damage later
on, do not use anything other than
factory-approved, nitrite and amino-
free extended-duty antifreeze with
corrosion inhibitor which can be used
with aluminum radiator cores. Your
BMW center is familiar with the
approved specifications.
Antifreeze and anti-corrosion agents
are hazardous to health. Store them in
their original containers. Keep the
containers tightly closed and out of
reach of children.
Extended-duty antifreeze with corro-
sion inhibitor contains the flammable
substance ethylene glycol. For this
reason, do not spill extended-duty anti-
freeze with corrosion inhibitor on hot
engine components. If you do, it could
be ignited and cause burns.<
Comply with the applicable envi-
ronmental laws regulating the
disposal of extended-duty antifreeze
with corrosion inhibitor.<
Checking coolant levelCorrect coolant level when the engine
is cold (approx. +68 7/+20 6):
Unscrew the cap from the expansion
tank.
The coolant level is correct when the
upper end of the red float is at least
even with the upper edge of the filler
neck (refer to the arrow in the illustra-
tion), but no more than 0.8 in (2 cm)
above it Ð that is, up to the second mark
on the float (refer also to the schematic
diagram next to the filler neck).367de356

126n
Coolant Brake fluid To add coolantWait until the engine cools before
removing the cap from the expansion
tank. The needle of the coolant gauge
in the instrument cluster must be
located in the blue field; otherwise,
there is a danger of scalding.
1. Turn the cap slightly counterclock-
wise in order to allow accumulated
pressure to escape, then open
2. If the coolant is low, slowly add
coolant until the correct level is
reached Ð do not overfill.
The coolant is a mixture of water and
extended-duty antifreeze with corrosion
inhibitor. Always maintain the
prescribed all-season 50 : 50 mixture
ratio for year-round protection against
internal corrosion. No other additives
are required.
Replace the coolant regularly. Refer to
the Service and Warranty Information
Booklet (US models) or the Warranty
and Service Guide Booklet (Canadian
models).If the warning lamp for the brake
hydraulic system comes on:
The brake fluid level is too low, refer
also to the instructions on page 104.
For adding brake fluid or for deter-
mining and correcting the cause of
brake fluid loss, consult your BMW
center. Your BMW center is familiar
with the specifications for factory-
approved brake fluids (DOT 4).
367de741
Z3 roadster 2.5i
Brake fluid loss may result in extended
brake pedal travel. If this occurs, refer
to the notes on page 104.
Brake fluid is hygroscopic, that is,
it absorbs moisture from the air
over time.
In order to ensure the operating safety
and reliability of the brake system, have
the brake fluid changed every two years
by a BMW center, refer also to the
Service and Warranty Information
Booklet (US models) or the Warranty
and Service Guide Booklet (Canadian
models).367de740
Z3 roadster 3.0i, Z3 coupe 3.0i

127n
IndexDataTechnologyRepairsMaintenanceControlsOverview
Brake fluid Vehicle Identification Brake fluid is hazardous to health and
will damage the vehicle's paint. You
should always store it in its original
container and in a location which is
inaccessible to children. Avoid brake
fluid spills. Do not fill brake fluid beyond
the "MAX" level in the
reservoir. The brake fluid could ignite
upon contact with hot engine parts and
cause serious burns.<
Comply with the applicable envi-
ronmental laws regulating the
disposal of brake fluid.<
The Vehicle Identification Number is
located in the engine compartment
below the windshield and on the top
of the instrument panel. 367us053

128n
The BMW Maintenance System has
been designed as a reliable means of
providing maximum driving and oper-
ating safety Ð and as cost-effectively as
possible for you.
Please keep in mind that regular main-
tenance is not only necessary for the
safety of your vehicle, but also plays a
significant role in maintaining the resale
value of your vehicle.
367us709
Service Interval DisplayAdvanced technology is employed to
calculate the optimal maintenance
intervals, which are then indicated in
the Service Interval Display. While
conventional systems rely solely on
distance traveled to determine when
service is due, the BMW Maintenance
System considers the actual conditions
under which the vehicle operates.
From the point of view of maintenance,
62,000 miles (100,000 km) accumulated
in short-distance urban driving are not
the equivalent of the same distance
covered at moderate speeds in long-
distance highway travel. In response
to this fact, the BMW Maintenance
System monitors operating conditions
as the basis for determining the
optimum service intervals for your indi-
vidual vehicle. The BMW Maintenance System
includes the Engine Oil Service as well
as Inspections I and II.
Determining the maintenance intervals
according to the actual loads on the
vehicle covers every kind of operating
situation. However, since oil deteriorates
over time regardless of use, even those
who drive only short distances Ð signiÞ-
cantly less than 6,200 miles (10,000 km)
annually Ð should have the engine oil
changed regularly. Refer to the Service
and Warranty Information Booklet (US
models) or to the Warranty and Service
Guide Booklet (Canadian models).
The BMW Maintenance System

130n
Airbags Storing your vehicle1 Front airbags on the driver and
passenger side
2 Side airbags on the driver and
passenger sideImportant safety notices
Do not attempt to remove the gas
generators of the airbag restraint
system from the vehicle or to disas-
semble them.
Have inspection and service proce-
dures performed by specially-trained
personnel only.
If the airbag restraint system malfunc-
tions, is deactivated or triggered as a
response to an accident, have the
system repaired by a BMW center only.
367de730
Do not make modifications of any kind
to the individual components or system
wiring. These include the upholstered
covers on the steering wheel hub, in the
instrument panel and in the side trim
panels of the doors. Never apply adhe-
sive materials to these components or
cover or modify them in any way. Do
not attempt to disassemble the steering
wheel itself.
To ensure compliance with applicable
safety regulations, have the airbag
generators disposed of by a BMW
center only.
Unprofessional attempts to service the
system could lead to failure in an emer-
gency or undesired airbag activation,
either of which could result in personal
injury.< If you intend to store the vehicle
for longer than three months, have
the maintenance operations described
on this page performed.<
Preparation for storageHave the following operations
performed by your BMW center:
1. Clean and apply a rust-proofing
agent or other treatment to the
engine, engine compartment, under-
carriage, axles and major compo-
nents in accordance with approved
repair procedures. Wash the vehicle,
clean the interior and treat painted
and chromed parts. Clean the rubber
seals around the hood, luggage
compartment and doors
2. Change the engine oil and oil filter
with the engine at operating temper-
ature. As an additional corrosion
protection measure, an anticorrosive
agent can be added to the engine in
accordance with the manufacturer's
instructions
3. Check the coolant level and concen-
tration and top up if necessary
4. Check the fluid level of the wind-
shield washer fluid reservoir; top up if
necessary

132n
Any BMW center will be happy to
advise you concerning the advisability,
legal implications and factory recom-
mendations for technical modifications
to the vehicle. For this purpose, the
BMW center will require the Vehicle
Identification Number. The engine
number is also required in some
instances.
Light-emitting diodes (LEDs)Light-emitting diodes installed behind
translucent lenses serve as the light
source for many of the controls and
displays in your vehicle. These LEDs
are similar to conventional laser tech-
nology.
Do not remove the protective lens
and avoid staring directly at the
unfiltered beam for extended periods
(several hours), since inflammation of
the iris could result.<
California laws require us to state the
following warning:
Engine exhaust, some of its
constituents, and certain vehicle
components contain or emit chemicals
known to the State of California to
cause cancer and birth defects or other
reproductive harm.<
Technical modifications California Proposition 65 Warning

133n
IndexDataTechnologyRepairsMaintenanceControlsOverview
OBD interface socketAccess to the interface socket for the
Onboard Diagnostic system (OBD):
Lift off the side cover in the center
console on the passenger's side
(arrow).
The purpose of the OBD system is to
ensure proper operation of the emis-
sion control system throughout the
vehicle's lifetime by monitoring emis-
sion-related components and systems
for deterioration and malfunction.367us235
An illuminated indicator informs
you of the need for service,
but not of the need to stop the
vehicle. However, the systems should
be checked by your BMW center at the
earliest possible opportunity.
Under certain conditions, the indicator
will blink or flash. This indicates a rather
severe level of engine misfire. When
this occurs, you should reduce speed
and consult the nearest BMW center as
soon as possible. Severe engine misfire
over only a short period of time can
seriously damage emission control
components, especially the catalytic
converter.
"Service Engine Soon" warning
lamp for Canadian models.
When the filler cap is not properly
tightened, the OBD system can
detect the vapor leak and the indicator
will light up. If the filler cap is subse-
quently tightened, the indicator should
go out within a few days.<

137n
IndexDataTechnologyRepairsMaintenanceControlsOverview
Lamps and bulbsThe lamps and bulbs make essential
contributions to the safety of your
vehicle. Therefore, comply fully with the
following instructions during bulb
replacement. If you are not familiar with
any of the procedures, consult your
BMW center.
Do not touch the glass portion of
a new bulb with your bare hands
since even small amounts of impurities
burn in to the surface and reduce the
service life of the bulb. Use a clean
cloth, paper napkin, or a similar mate-
rial, or hold the bulb by its metallic
base.<
A replacement bulb set is available from
your BMW center.
Before working on the electrical
system, switch off the electrical
accessory you are working on or
disconnect the cable from the negative
terminal of the battery. Failure to
observe this precaution could result in
short circuits.
To prevent injuries and damage,
comply with any instructions provided
by the bulb manufacturer.<
The illustration depicts the right side
of the engine compartment.1 High beams HB3 bulb, 65 watts2 Low beams HB4 bulb, 55 watts
The bulb is pressurized. There-
fore, wear safety glasses and
protective gloves. Failure to comply
with these precautions could result in
physical injury if the bulb breaks.< 367us067
1. Turn the bulb holder with the bulb to
the left and remove toward the rear
2. Pull off the plug
3. Push the new bulb holder with the
bulb into the plug Ð ensure proper
locking
4. Reinstall in reverse order.
When cleaning the headlamps,
please observe the following:
>Do not wipe dry (this causes
scratches) and never use abrasives
or strong solvents to clean the covers
>Remove dirt and contamination (such
as insects) by soaking with BMW Car
Shampoo and then rinsing with plenty
of water
>Always use a deicer spray to remove
accumulated ice and snow Ð never
use a scraper.<

146n
Wheel change
Safety measures in the event of a
flat tire or a wheel change:
Stop the vehicle on a firm, level surface
as far as possible from the flow of
traffic. Turn on the hazard warning
flashers.
Turn the steering wheel to the straight-
ahead position and engage the steering
lock, engage the parking brake and
shift into 1st or reverse gear (selector
lever in "Park" with automatic transmis-
sion).
All passengers should be outside the
vehicle and well away from your imme-
diate working area (for instance, behind
the guardrail).
If a warning triangle or portable hazard
warning lamp is available, set it up on
the roadside at an appropriate distance
from the rear of the vehicle. Comply
with all safety guidelines and regula-
tions.
Change the wheel only on a level, firm
surface which is not slippery. Avoid
jacking the vehicle on a soft or slippery
support surface (snow, ice, tiles, loose
gravel, etc.), since it could slide side-
ways.
Place the jack on a firm support
surface.
Do not place wooden blocks or similar
objects under the jack. If this is done,
the jack might not be able to reach its
full support capacity because of the
limited height.
Do not lie under the vehicle or start the
engine when the vehicle is supported
by the jack. This creates the risk of fatal
injury.<
What you will needThe illustration depicts an example of
the onboard tool kit of the Z3 coupe.
Other than the warning triangle, the
same tools are arranged somewhat
differently in the storage compartment
of the Z3 roadster.
In order to avoid rattling noises later,
note the position of the tools when you
remove them and return them to their
original position when you are through
using them.
>Jack
Release the Velcro¨ fastener in the
luggage compartment under the floor
mat next to the battery.
After use, wind down the jack
completely367de685
Z3 coupe

154n
BatteryCharge condition You can read the charge condition of
the battery with the "Magic Eye"
(hydrometer):
>Green: adequate charge
>Black: not charged adequately.
The battery must be recharged
Please contact your BMW center.
>Yellow: replace the battery.
The projected service life of the
battery can only be reached if the
battery is fully-charged at all times.
Check the charge condition of the
battery frequently if the vehicle is used
primarily for driving short distances. < 367de337
Charging the batteryCharge the battery in the vehicle only
when the engine is switched off.
Charge the battery using the auxiliary
jump-start terminal and a ground in the
engine compartment, refer to Jump-
starting on page 158.
Before performing any work on
the electrical system, disconnect
the cable from the negative terminal. If
you do not, short circuits can create the
risk of fire or personal injury.<
If you plan to park the vehicle for longer
than 4 weeks, disconnect the battery
from the vehicle electrical system by
disconnecting the cable at the negative
terminal. Then recharge the battery with
an appropriate battery charger.
If you intend to store your vehicle for
longer than twelve weeks: remove the
battery, charge it and store it in a cool
(but frost- and dust-free) room. Every
three months and before reinstalling the
battery, have it recharged. If it is not
recharged, it will not be serviceable.
Every time the battery is discharged,
especially over extended periods, its
service life is reduced, refer also to
page 131.
Return used batteries to a recy-
cling point or your BMW center.
Maintain the battery in an upright posi-
tion for transport and storage. Secure
the battery against tilting when trans-
porting.<