dme BMW Z3M COUPE 1999 E36 Electrical Troubleshooting Manual

.5 SW
31


ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER S52)









A6000
ENGINE CONTROL
MODULE (DME)
41 64 6543
B6204
CAMSHAFT
POSITION SENSOR
(CYLINDER
IDENTIFICATION) .35 SW .35 GE
W6204
SHIELD UP TO
10mm BEFORE
CAMSHAFT
POSITION SENSOR
(CYLINDER
IDENTIFICATION) .35 BR
1 X6204
3 2
57 58
.5 GE .5 SW
2 138 59 63
.5 GN .5 BR
4 3
W9110
SHIELD
X6240
CYL. 4–6 CYL. 1–3
B6240
KNOCK SENSOR
83 40 48
B6203
CRANKSHAFT
POSITION/RPM
SENSOR .35 SW .75 BR/SW
W6203
CRANKSHAFT
POSITION/RPM
SENSOR SHIELD .5 GE
3 12
X6454
X6475
.5 RT/WS
1210.17-09
GROUND
DISTRIBUTION
0670.4
X6203
X6000
EARLY
PRODUCTIONLATE PRODUCTION
EARLY
PRODUCTION 1210.17-00
.5 BR
M VERSIONS



ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER S52)
1









6
FUSE DETAILS
0670.3
X600016
4 X10054
X1271
4 X127
A6000
ENGINE CONTROL
MODULE (DME)
.5 SW/GR
X20
5
B8y
PRESSURE SWITCH
1) PRESSURE
BELOW 21 BAR
2) PRESSURE
ABOVE 30 BAR
3) PRESSURE
ABOVE 2.6 BAR
4) PRESSURE
BELOW 1.5 BAR
.5 VI
P90
FRONT POWER
DISTRIBUTION BOX
4 X51
FUSE DETAILS
0670.3
2X515
.75 SW
.5 SW/BL
A6000
ENGINE CONTROL
MODULE (DME)
K19
COMPRESSOR
CONTROL RELAY
X600074
X204
.5 SW/BL
1
Y2
AIR CONDITIONING
COMPRESSOR
1) NORMAL
TEMPERATURE
2) HIGH
TEMPERATURE
3086
8785
B9508
PRESSURE
SWITCH
X10241
.5 SW/GE
1 VI X10018
18X1001612
F397.5AF165A
2
12
34
5 X18350S221
EVAPORATOR
CONTROLLER
M VERSIONS



ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER S52)
.5 VI/GR









X117520
7
3620
.35 SW
18
.5 GN
TD

31X6000
19
5 X10054
.5 SW/VI
6 X20
3 X18350
S221
EVAPORATOR
CONTROLLER
14
1
A837
ELECTRONIC
IMMOBILIZER
CONTROL
MODULE (EWS III)

.5 GN
60
X6002
18X6000
88
17
.5 WS/VI/GE .5 GN/BL
15
.5 BR/RT
3131
A52
SLIP CONTROL
MODULE
(ABS/ASC)

X183492
S220
AIR CONDITIONING/
RECIRCULATING
SWITCH ASSEMBLY

X189
2X20
1 SW/VI 1 SW/VI
1 SW/VI
X1620
.5 SW
3
X1047
X508
K33a
AIR CONDITIONING
RELAY, MOTRONIC

.5 SW/VI
X35
21.5 SW/VI
9 24
TI
31 .5 WS/SW
X8015
1
X6002D100
DATA LINK
CONNECTOR .5 SW .5 SW
.5 SW
TXD 2 PGSP R
.5 SW
5 X1805
.35 SW
82
9
18
80
10
81
81
11
77
45
12
88
X6031
A2w
INSTRUMENT
CLUSTER
3) ENGINE SPEED
INPUT
A6000
ENGINE CONTROL
MODULE (DME)
1) DRIVE–AW AY
PROTECTION
35X1175
D100
DATA LINK
CONNECTOR
A52
SLIP CONTROL
MODULE
(ABS/ASC) .5 BR/RT .75 SW/GN .75 SW/BR .75 SW/RT .75 WS/GN.75 SW/GR .75 SW/BR .75 SW/RT .75 WS/GNNOT USED
M VERSIONS

ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER S52)
X17
OBD II DIAGNOSIS









46X600011
.5 GE/RT.5 GN/BL.5 GN/RT
51 20
.5 GR
.5 WS/VI/GE
D100
DATA LINK
CONNECTOR1210.17-05 1210.17-06
A6000
ENGINE
CONTROL
MODULE (DME)
42 .5 VI/GN
X6868
.5 GR/WS .5 BR/SW P90
FRONT POWER
DISTRIBUTION BOX
F425A
FUSE DETAILS
0670.3
24X10018
8X60314
675
7 X19527
D110
OBD II
CONNECTOR
.5 WS/VI/GE
231
123
.5 WS/VI/GE
.5 GE/RT .5 GN/BL.5 GN/RT .5 GR .5 GR/WS .5 BR/SW
X161316
B65
FUEL TANK
PRESSURE
SENSOR123
.5 GE/RT .5 GR/WS .5 BR/SW
1B6247
CHARCOAL
FILTER SHUT–
OFF VALVE
A2w
INSTRUMENT
CLUSTER
X19528
DDS + DDS –DDSS
X6002
X8103
.5 VI/GN


X6501
X6031
P90
FRONT POWER
DISTRIBUTION BOX
F135A
FUSE DETAILS
0670.3
6X10016
2 X6247
M VERSIONS

8




 
B6240
KNOCK SENSOR 1210.25-09
3132293048
Y6101
CYL. 1 FUEL
INJECTION VALVE
Y6102
CYL. 2 FUEL
INJECTION VALVE
Y6103
CYL. 3 FUEL
INJECTION VALVE 1210.25-02
35
+
–
Y6104
CYL. 4 FUEL
INJECTION VALVE
Y6105
CYL. 5 FUEL
INJECTION VALVE
Y6106
CYL. 6 FUEL
INJECTION VALVE 1210.25-02
361210.25-034138 40 3742
+
–
46 47Y6130
IDLE SPEED
CONTROL VALVE 1210.25-0334 3352
T6151
CYL. 1 IGNITION
COIL
T6154
CYL. 4 IGNITION
COIL
T6152
CYL. 2 IGNITION
COIL
T6153
CYL. 3 IGNITION
COIL
T6155
CYL. 5 IGNITION
COIL
T6156
CYL. 6 IGNITION
COIL 1210.25-01
1210.25-01
718 9
1210.25-01
32
D
+
– F205
30A
1723 AEB9A
F1815A
M2
FUEL PUMPK6301w
FUEL PUMP RELAY
1210.25-061210.25-06
1210.25-04
F137.5A
S30
BRAKE LIGHT
SWITCH
281210.25-04310174524
F4615A
Y6139
LEAKAGE DIAGNO-
SIS PUMP 1210.25-04
3430
1210.25-06
1918
1210.25-04
121291939
B6254
THERMAL OIL
LEVEL SWITCH
F2610A
434416204710
R6385
THROTTLE
POSITION SEN-
SOR/CRUISE
CONTROL
ACTUATOR26
1210.25-08
1210.25-08
13
1210.25-09
122223
1210.25-07
2425
1210.25-07
2728
1210.25-07
2236
1210.25-08
37
1210.25-08
17111223
1210.25-091210.25-101210.25-09
213327356
1210.25-10
4565
26
A6000
ENGINE CONTRO
MODULE (DME)
1210.25-08
436
P98
FUSE HOLDER IN
E–BOX1210.25-00
K6326
UNLOADER RELAY,
TERMINAL 15
A8500
TRANSMISSION
CONTROL MODULE
(EGS)G6400
B+ JUNCTION
POINT E–BOX
K6300
ENGINE CONTROL
MODULE RELAY
1210.25-05
B6207
HOT FILM AIR
MASS METERB6203
CRANKSHAFT
POSITION/RPM
SENSOR
B6214
CAMSHAFT
POSITION SENSOR
1 (INLET)
B6224
CAMSHAFT
POSITION SENSOR
2 (OUTLET)B6279
THERMOSTAT,
CHARACTERISTIC
MAP COOLING
1210.25-051210.25-05P98
FUSE HOLDER IN
E–BOXG7512
B+ JUNCTION
POINT
K19
COMPRESSOR
CONTROL
RELAY 1210.25-10K6304
SECONDARY AIR
PUMP RELAY
Y6133
AIR PUMP
S3
AUTOMATIC TRANS-
MISSION RANGE SWITCH 1210.25-10
1210.25-09
1210.25-07
B6231
OIL PRESSURE
SWITCHG6509
GENERATORM6510
STARTER
B6205
INTAKE AIR
TEMPERATURE
SENSORB6236
ENGINE COOLANT
TEMPERATURE
SENSORB6238
OIL TEMPERATURE
SENSOR
A52
SLIP CONTROL
MODULE
(ABS/ASC)A2w
INSTRUMENT
CLUSTER
A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV)S32
CLUTCH SWITCH
A19007
THERMAL OIL
LEVEL SENSOR
(TOENS) CONTROL
MODULEA837
ELECTRONIC
IMMOBILIZER
CONTROL MODULE
(EWS III)A8500
TRANSMISSION
CONTROL MODULE
(EGS)
A9008
CRUISE CONTROL
INTERFACE A
2 349
5
2 818
15 21
CD7 131
16 15 14
24 22 21 20
BDC
TXD
19149CDBEA
A = 60001
B = 60002C = 60003
D = 60004
E = 60005
B62101
OXYGEN SENSOR I
(IN FRONT OF
CATALYTIC
CONVERTER)
B62201
OXYGEN SENSOR
II (IN FRONT OF
CATALYTIC
CONVERTER)
B62102
OXYGEN SENSOR I
(BEHIND
CATALYTIC
CONVERTER)
B62202
OXYGEN SENSOR
II (BEHIND
CATALYTIC
CONVERTER)
S8511
REVERSING LIGHT
SWITCH
F10880AF10750A
F20230AF20320AF20430A
P90
FRONT POWER
DISTRIBUTION BOX1210.25-04
P90
FRONT POWER
DISTRIBUTION BOX
Y6550
SOLENOID VALVE
(”RUNNING
LOSSES”) Y6167
VALVE, INDIVIDUAL CONTROL IN-
TAKE SYSTEM
Y6163
SECONDARY AIR PUMP VALVE
Y6120
EVAPORATIVE EMISSION VALVE
Y6276
VARIABLE CAMSHAFT CONTROL
VALVE 2 (OUTLET)
Y6275z
VARIABLE CAMSHAFT CONTROL
VALVE 1 (INLET)
1210.25-09 1210.25-01
1210.25-001210.25-00
1210.25 ENGINE CONTROL SYSTEM MS42.1 (6–CYLINDER M52)



ENGINE CONTROL SYSTEM MS42.1 (6–CYLINDER M52)
X6300
POWER





 




2 6
1.5 RT
1.5 RT/WS
4 RT/WS
4 RT
X6300
237 X6000126 X8500
4
K6300
ENGINE CONTROL
MODULE RELAYG6400
B+ JUNCTION
POINT E–BOX
A6000
ENGINE CONTROL
MODULE (DME) 85 30
87
A8500
TRANSMISSION
CONTROL MODULE
(EGS)
1 RTX64101
21X641022
POWER
DISTRIBUTION
0670.2
F20230AF20430A5
X8680F20320A
P98
FUSE HOLDER IN
E–BOX
15
8
4 RT/WS
6
4 RT/WS/GE
X86804
89 X60001
1515
1 RT/WS/GE 1.5 RT/WS/GE 2.5 RT/WS/GE
X6960
FUSE DETAILS
0670.3
X60002
.5 BR/WS
Z3 VERSIONS

32





 



1 3 X6151
X61521
1 GN1 GN1 GN
3
3 X6152
2 1 9 8 7 X60005
T6151
CYL. 1 IGNITION
COIL
T6152
CYL. 2 IGNITION
COIL
A6000
ENGINE CONTROL
MODULE (DME) 1 GN 1 GN 1 GN
X6151
2
2
X6153
X61532 1
X61541 3 X61542T6154
CYL. 4 IGNITION
COIL
3 X6155
X61552 1
X61561 3 X6156
T6156
CYL. 6 IGNITION
COIL
T6153
CYL. 3 IGNITION
COILT6155
CYL. 5 IGNITION
COIL
313131313131
1 X6054
2.5 GN 2.5 GN
26 8X6326X63264
K6326
UNLOADER RELAY,
TERMINAL 15 

  
10FUSE DETAILS
0670.3
F20530A
X8680
1X60001
P98
FUSE HOLDER IN
E–BOX
.5 GNA6000
ENGINE CONTROL
MODULE (DME)
GROUND
DISTRIBUTION
0670.4
X6454
X6832


ENGINE CONTROL SYSTEM MS42.1 (6–CYLINDER M52)Z3 VERSIONS
X6456
1 SW/RT 1 SW/GE 1 SW/BL 1 SW/GN 1 BR 1 BR
1 BR1 BR 1 BR
GROUND
DISTRIBUTION
0670.4
1.5 BR
R8554
RESISTOR
X6456
GROUND
DISTRIBUTION
0670.4
1.5 BR
R8554
RESISTOR
X6456
GROUND
DISTRIBUTION
0670.4
1.5 BR
R8554
RESISTOR240
2w240
2w
1 SW/WS240
2w
1 BR
1 SW/VI



ENGINE CONTROL SYSTEM MS42.1 (6–CYLINDER M52)
2





 



A6000
ENGINE CONTROL
MODULE (DME)
Y6106
CYL. 6 FUEL
INJECTION VALVE
–+ Y6101
CYL. 1 FUEL
INJECTION VALVE
–+Y6102
CYL. 2 FUEL
INJECTION VALVE
–+
Y6103
CYL. 3 FUEL
INJECTION VALVE
–+
Y6104
CYL. 4 FUEL
INJECTION
VA LV E –+
Y6105
CYL. 5 FUEL
INJECTION VALVE
–+
3334353638 X60003
1 X61011 X61031
X6105
1 X61061 X61041 X6102
2 X61022 X61042 X6106
2
X61052 X6103X6101
.75 BR/WS .75 BR/RT .75 BR/GE .75 BR/BL .75 BR/GN .75 BR/VI
37
313131313131
4
FUSE DETAILS
0670.3
F20230A
X8680
P98
FUSE HOLDER IN
E–BOX
.5 RT/WS/GE .5 RT/WS/GE .5 RT/WS/GE .5 RT/WS/GE .5 RT/WS/GE .5 RT/WS/GE
Z3 VERSIONS

46
4
FUSE DETAILS
0670.3
F20230A
X8680
P98
FUSE HOLDER IN
E–BOX
47





 



32 X6130
X62752
.5 RT/WS/GE
1
40
41 42 52 49 X60003Y6130
IDLE SPEED
CONTROL VALVE
Y6275z
VARIABLE CAM-
SHAFT CONTROL
VALVE 1 (INLET)
A6000
ENGINE CONTROL
MODULE (DME) X6130X6276
2
X6120
2 1 X6120
Y6120
EVAPORATIVE
EMISSION VALVE2 X61631
X6167
12 X6167
Y6167
VALVE, INDIVIDUAL
CONTROL INTAKE
SYSTEM
Y6276
VARIABLE CAM-
SHAFT CONTROL
VALVE 2 (OUTLET)
.5 WS/GN
313131313131


ENGINE CONTROL SYSTEM MS42.1 (6–CYLINDER M52)
1
.5 WS/GE.5 GN/BLX6275
1 .5 RT/WS/GE
.5 GN/VIX6276
.5 RT/WS/GE
.5 BR .5 RT/WS/GE .5 RT/WS/GE .5 RT/WS/GE
X6163
.5 BR/WS .5 BR/BLY6163
SECONDARY AIR
PUMP VALVE
Z3 VERSIONS

POWER
DISTRIBUTION
0670.2G7512
B+ JUNCTION
POINT


ENGINE CONTROL SYSTEM MS42.1 (6–CYLINDER M52)




 



12 X6304
K6304
SECONDARY AIR
PUMP RELAY
X61331X6133
2
Y6133
AIR PUMP
X6455
GROUND
DISTRIBUTION
0670.4
X63045
GROUND
DISTRIBUTION
0670.4 .5 RT/WS
26
4 RT/GE
30
A6000
ENGINE CONTROL
MODULE (DME)
2
4
3 X60004
X183651
Y6139
LEAKAGE DIAGNO-
SIS PUMP
.5 WS
.75 BR/BL
3
34
3
.5 GE
.5 SW/GN
8
8
FUSE DETAILS
0670.3
F20430A
X8680
P98
FUSE HOLDER IN
E–BOX
31
12 X60002
.5 BR/GN
28 X6004
X783
24
2
.35 RT/GE
14X78
FUSE DETAILS
0670.3
F137.5A
P90
FRONT POWER
DISTRIBUTION BOX
FUSE DETAILS
0670.3
F4615A
X65502
X65501Y6550
SOLENOID VALVE
(”RUNNING
LOSSES”)
1.5 BL/RTX6139
X6139
.5 GE/BL
X181BRAKE LIGHTS
6325.06
X1001632X10018
S30
BRAKE LIGHT
SWITCH
1) BRAKE PEDAL
RELEASED
2) BRAKE PEDAL
DEPRESSED
3) BRAKE PEDAL
DEPRESSED
(TEST)
4) BRAKE PEDAL
RELEASED
(NORMAL) 21 34
.5 BL/RT.5 RT/WS
.35 BR/BL/GE.5 RT/WS
31
F10750A
X1982
Z3 VERSIONS