radio BMW Z3M COUPE 1999 E36 Electrical Troubleshooting Manual

BMW NA
ELECTRICAL TROUBLESHOOTING
MANUAL
SERIES 3 – E36/7 (Z3 Roadster, Z3 Coupe,
M Roadster, and M Coupe)
SCHEMATICS MODEL YEAR 1999
0100.0 INDEX
0110.0 INTRODUCTION
0140.0 SYMBOLS
0670.0POWER DISTRIBUTION CHART 0670.1 FUSE CHART 0670.2 POWER DISTRIBUTION
0670.3 FUSE DETAILS
0670.4 GROUND DISTRIBUTION
0670.5 DATA LINK
1210.17 ENGINE CONTROL SYSTEM
MS41.1 (6–CYLINDER S52)

1210.25
ENGINE CONTROL SYSTEM
MS42.1 (6–CYLINDER M52)
1230.0 CHARGING SYSTEM
1240.0 START
1290.0 E–BOX FAN
2460.2 ELECTRONIC TRANSMISSION
CONTROL (EGS A4S 270R)

3234.0
SUPPLEMENTAL RESTRAINT
SYSTEM (AIR BAG)
3450.1 SLIP CONTROL (ABS/ASC)
3614.0 TIRE INFLATION SYSTEM
5116.0 POWER MIRRORS
5126.0ZKE CENTRAL LOCKING (ZV) 5133.0 ZKE POWER WINDOWS (FH) 5200.0 POWER SEATS 5203.0 HEATED SEATS
5410.5 POWER TILT SUNROOF


5430.2

ELECTRO–HYDRAULIC
CONVERTIBLE TOP
6100.0 CENTRAL BODY ELECTRONICS
(ZKE IV)
6133.0 HORN

6135.1

DRIVE–AWAY PROTECTION
(EWS III)
6160.1 WIPER/WASHER MODULE (WWM)
6167.1 HEADLIGHT WASHER (SRA)
6169.0 WINDSHIELD WASHER JET
HEATERS
6211.0 INSTRUMENT CLUSTER 6213.3 DIGITAL CLOCK 6300.0 LIGHT SWITCH DETAILS
6312.0 HEADLIGHTS/FOG LIGHTS
6313.0 TURN/HAZARD LIGHTS
6314.0 PARK/TAIL/UNDERHOOD LIGHTS
6320.0 LICENSE PLATE/LUGGAGE
COMPARTMENT LIGHTS
6322.0 BACK UP LIGHTS
6325.0 BRAKE LIGHTS
6330.3 INTERIOR LIGHTS
6332.0 INTERIOR ACCESSORIES
6350.0CRASH CONTROL MODULE 6424.0 REAR WINDOW DEFOGGER
6450.6
INTEGRATED HEATING– AND
CLIMATE CONTROL
6510.1 RADIO/HIFI


6561.0

CELLULAR TELEPHONE
(PROVISIONS)
6571.0CRUISE CONTROL (TEMPOMAT) 6575.2 ANTI–THEFT SYSTEM (ALPINE) 6581.3 BOARD COMPUTER (BC – LOW) 7000.0 COMPONENT LOCATION CHART
7100.0 COMPONENT LOCATION VIEWS
8000.0 SPLICE LOCATION VIEWS
8500.0 CONNECTOR VIEWS

INDEX













POWER DISTRIBUTION CHART 0670.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POWER MIRRORS 5116.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POWER SEATS 5200.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POWER TILT SUNROOF 5410.5-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POWER WINDOW SWITCH, DRIVER’S, S126y 5133.0-01. . . . . . . . . . . . .
POWER WINDOW SWITCH, PASSENGER’S, S127y 5133.0-01. . . . . . . . .
PRESSURE SWITCH, B8y 6450.6-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PRESSURE SWITCH, B8y 6450.6-07. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PRESSURE SWITCH, B9508 6450.6-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PRESSURE SWITCH, B9508 6450.6-07. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PROGRAM SWITCH, S8503 2460.2-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PYROTECHNICAL BELT TENSIONER, DRIVER’S SIDE, G12 3234.0-00.
PYROTECHNICAL BELT TENSIONER, PASSENGER’S SIDE,
G13 3234.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RADIO ANTI–THEFT SWITCH, S20w 6575.2-00. . . . . . . . . . . . . . . . . . . . . .
RADIO, N9 6510.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RADIO/HIFI 6510.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RESISTOR, R8554 0670.4-08. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REVERSING LIGHT SWITCH, S8511 6322.0-00. . . . . . . . . . . . . . . . . . . . . . .
RIGHT HIGH BEAM LIGHT, RIGHT, E12 6312.0-01. . . . . . . . . . . . . . . . . . . .
RIGHT HORN, RIGHT, H3 6133.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RIGHT LICENSE PLATE LIGHT, RIGHT, E44 6320.0-00. . . . . . . . . . . . . . . .
RIGHT LOW BEAM LIGHT, RIGHT, E14 6312.0-01. . . . . . . . . . . . . . . . . . . .
RIGHT PARK LIGHT, RIGHT, E19 6314.0-01. . . . . . . . . . . . . . . . . . . . . . . . . .
SEAT BELT SWITCH, DRIVER’S, S58 3234.0-02. . . . . . . . . . . . . . . . . . . . . .
SEAT BELT SWITCH, PASSENGER’S, S59 3234.0-02. . . . . . . . . . . . . . . . .
SEAT CONTROL SWITCH, DRIVER’S SEAT, S51 5200.0-00. . . . . . . . . . . .
SEAT CONTROL SWITCH, DRIVER’S SEAT, S51 5200.0-02. . . . . . . . . . . .
SEAT CONTROL SWITCH, PASSENGER’S SEAT, S56 5200.0-01. . . . . . .
SEAT CONTROL SWITCH, PASSENGER’S SEAT, S56 5200.0-03. . . . . . . SEAT HEATER SWITCH, DRIVER’S SEAT, S53 5203.0-00. . . . . . . . . . . . .
SEAT HEATER SWITCH, PASSENGER’S SEAT, S54 5203.0-00. . . . . . . . .
SEAT HEATER, DRIVER’S, E57 5203.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . .
SEAT HEATER, PASSENGER’S, E58 5203.0-00. . . . . . . . . . . . . . . . . . . . . . .
SEAT HEIGHT MOTOR, DRIVER’S, M52 5200.0-00. . . . . . . . . . . . . . . . . . .
SEAT HEIGHT MOTOR, DRIVER’S, M52 5200.0-02. . . . . . . . . . . . . . . . . . .
SEAT HEIGHT MOTOR, PASSENGER’S, M59 5200.0-01. . . . . . . . . . . . . . .
SEAT HEIGHT MOTOR, PASSENGER’S, M59 5200.0-03. . . . . . . . . . . . . . .
SEAT LENGTH ADJUST CUT–OFF RELAY, DRIVER’S, K921 5200.0-02.
SEAT LENGTH ADJUST CUT–OFF RELAY, PASSENGER’S,
K911 5200.0-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEAT LIMIT SWITCH, DRIVER’S, S910 5200.0-02. . . . . . . . . . . . . . . . . . . . .
SEAT LIMIT SWITCH, PASSENGER’S, S911 5200.0-03. . . . . . . . . . . . . . . .
SEAT MAT, I1008 3234.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEAT MOVEMENT MOTOR, DRIVER’S, M51 5200.0-00. . . . . . . . . . . . . . .
SEAT MOVEMENT MOTOR, DRIVER’S, M51 5200.0-02. . . . . . . . . . . . . . .
SEAT MOVEMENT MOTOR, PASSENGER’S, M60 5200.0-01. . . . . . . . . . .
SEAT MOVEMENT MOTOR, PASSENGER’S, M60 5200.0-03. . . . . . . . . . .
SEAT OCCUPANCY DETECTOR, A113 3234.0-01. . . . . . . . . . . . . . . . . . . . .
SEAT TILT ADJUST CUT–OFF RELAY, DRIVER’S, K920 5200.0-02. . . . .
SEAT TILT ADJUST CUT–OFF RELAY, PASSENGER’S,
K910 5200.0-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SEATBACK HEATER, DRIVER’S, E56 5203.0-00. . . . . . . . . . . . . . . . . . . . . .
SEATBACK HEATER, PASSENGER’S, E59 5203.0-00. . . . . . . . . . . . . . . . .
SECONDARY AIR PUMP RELAY, K6304 1210.17-05. . . . . . . . . . . . . . . . . . .
SECONDARY AIR PUMP RELAY, Y6304 1210.25-04. . . . . . . . . . . . . . . . . . .
SECONDARY AIR PUMP VALVE, Y6163 1210.17-05. . . . . . . . . . . . . . . . . . .
SECONDARY AIR PUMP VALVE, Y6163 1210.25-03. . . . . . . . . . . . . . . . . . .
SHIFT–LOCK,Y19 2460.2-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SIDE IMPACT SENSOR, DRIVER’S, B78 3234.0-03. . . . . . . . . . . . . . . . . . .















CIRCUIT BREAKERVARIABLE RESISTANCE
SENSOR VARIABLE
CONTACT IS MOVED BY
AN EXTERNAL FORCE
VARIABLE RESISTOR RE-
SISTANCE IS CHANGED
BY TEMPERATURE OR
PRESSURE
DIODE CURRENT
CAN FLOW ONLY IN
DIRECTION OF AR-
ROW
ZENER DIODE TO
REGULATE VOLTAGE
LIGHT EMITTING
DIODE PERMANENT MAGNET
MOTOR ONE SPEED
PERMANENT MAGNET
MOTOR TWO SPEEDS
SOLENOID
SOLENOID CON-
TROLLED VALVE
OR CLUTCH
SOLENOIDTRANSISTORIZED
SWITCH HEATING ELEMENT
OXYGEN SENSORCONTROL/POWER
ELECTRONICS
RADIO LOUDSPEAKER OR
HORN
LIGHT BATTERY
FUSIBLE LINK
FUSE DETAILS
INDUCTIVE
SENSOR
KNOCK SENSOR
31


VEHICLE SPEED
SENSOR

THERMO SWITCH
HALL EFFECT
SENSOR
ANTENNA
0140.0 SYMBOLS



SYMBOLS










1.5 BR DATA LINK
0670.5 .5 WS/GE
0670.0-030670.0-02
1.5 BRN9
RADIO
THE COMPLETE
WIRE PROGRES-
SION AND FUR-
THER CIRCUITS
CONNECTED TO
GROUND X497 ARE
SHOWN IN CELL
”0670.4 GROUND
DISTRIBUTION” AT
GROUND X497
THE COMPLETE WIRE
PROGRESSION AND
FURTHER CIRCUITS
CONNECTED TO FUSE
18 ARE SHOWN IN CELL
”0670.3 FUSE DETAILS”
AT FUSE 18
CURRENT PATH IS CONTINUED
AS LABELED P90
FRONT POWER
DISTRIBUTION BOX F18
15A
GROUND
DISTRIBUTION
0670.4
N1
ANTI–THEFT
CONTROL MODULE
(DWA) FUSE DETAILS
0670.3A1
GENERAL MODULE
X252
17X332
2
CIRCUIT REF-
ERENCE–A WIRE
WHICH CONNECTS
TO ANOTHER CIRCUIT
A2
INSTRUMENT
CLUSTER
X16
11RXD
ARROW SHOWS
DIRECTION OF
CURRENT FLOW
AND IS REPEATED
WHERE CURRENT
PATH CONTINUES
X497
X1812615
X491

*15A
10A
6312.0


FUSE CHART




FUSES 1 TO 29







FUSE NUMBER
6313.0
6314.0
6320.0
6322.0TURN/HAZARD LIGHTS
BACK UP LIGHTS LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS PARK/TAIL/UNDERHOOD LIGHTS
6332.0INTERIOR ACCESSORIES
6424.0REAR WINDOW DEFOGGER
6450.6
6561.0
6571.0
6575.2CRUISE CONTROL (TEMPOMAT) INTEGRATED HEATING– AND CLIMATE CONTROL
CELLULAR TELEPHONE (PROVISIONS)
ANTI–THEFT SYSTEM (ALPINE) 6350.0CRASH CONTROL MODULE 6330.3INTERIOR LIGHTS 6325.0BRAKE LIGHTS HEADLIGHTS/FOG LIGHTS
6581.3BOARD COMPUTER (BC – LOW) 6510.1RADIO/HIFI


























6300.0LIGHT SWITCH DETAILS



6169.0WINDSHIELD WASHER JET HEATERS

6211.0INSTRUMENT CLUSTER


6213.3DIGITAL CLOCK12345 10 206 7 8 9 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29
30A 30A 15A 30A 20A 5A 30A 7.5A 5A 15A 5A 5A 5A 10A 5A 7.5A20A 15A 30A 5A 5A7.5A 30A 10A 10A30A M VERSIONS *
7.5A*5A



FUSE CHART




FUSES 30 TO 205







FUSE NUMBER
6313.0
6314.0
6320.0
6322.0TURN/HAZARD LIGHTS
BACK UP LIGHTS LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS PARK/TAIL/UNDERHOOD LIGHTS
6332.0INTERIOR ACCESSORIES
6424.0REAR WINDOW DEFOGGER
6450.6
6561.0
6571.0
6575.2CRUISE CONTROL (TEMPOMAT) INTEGRATED HEATING– AND CLIMATE CONTROL
CELLULAR TELEPHONE (PROVISIONS)
ANTI–THEFT SYSTEM (ALPINE) 6350.0CRASH CONTROL MODULE 6330.3INTERIOR LIGHTS 6325.0BRAKE LIGHTS 6312.0HEADLIGHTS/FOG LIGHTS
6581.3BOARD COMPUTER (BC – LOW) 6510.1RADIO/HIFI
































6300.0LIGHT SWITCH DETAILS












6169.0WINDSHIELD WASHER JET HEATERS
6211.0INSTRUMENT CLUSTER



6213.3DIGITAL CLOCK


39
7.5A 5A 30A 10A 15A 25A 30A 7.5A 30A 15A 15A 7.5A 15A30A 10A

40     
  38 37 36 35
5A 5A

40A

50A

30A


20A


30A


30A




FUSES 9 AND 10







FUSE DETAILS
P90
FRONT POWER
DISTRIBUTION BOX
20 X10015




18F9
20AF1030A
N9
RADIO 9 X18126
2.5 RT/WS
6510.1
A18
HIFI AMPLIFIER 1 X605
6510.1
X19513
2.5 RT/WS
N22
CD CHANGER 2 X18180
.5 RT/WS
4 X322
2.5 RT/WS
6510.11.5 RT/WS
9 X1170A52
SLIP CONTROL
MODULE
(ABS/ASC)
3450.1
M VERSIONS Z3 VERSIONS
51 X1175A52
SLIP CONTROL
MODULE
(ABS/ASC) 2.5 RT/BL
3450.1
2.5 RT/BL



FUSES 43, 44, AND 45










FUSE DETAILS
P90
FRONT POWER
DISTRIBUTION BOX
26
N12w
ANTI–THEFT
CONTROL MODULE
(ALPINE) .75 VI/WS
X1235
A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV) 4 X10182
.75 VI/WS
30 X10018
5 X10263A110
DIGITAL CLOCK 1.5 VI/WS
N9
RADIO 5 X18126
6510.1 .75 VI/WS
28
A51
WIPER/WASHER
MODULE 8 X285
1.5 VI/SW
X10022
M4
WASHER PUMP 1 X107
.75 VI/SW
5 X4002 X322
1.5 VI/SW
1.5 VI/WS
X1066
S235
STARTER
IMMOBILIZATION
SWITCH 3 X18994
.5 VI/WS .35 VI/WS
5126.06575.2TELEPHONE
CONNECTOR
6561.0
6160.16160.1
6213.31240.0 .5 VI/SW
F435AF4415AF457.5A
2 X13025
9 X1805A837
ELECTRONIC
IMMOBILIZER
CONTROL MODULE
(EWS III)
.5 VI/WS
6135.1
6100.0
6330.36167.16135.1 NOT USED
WITH EGS
K2
HORN RELAY 8 X56
6133.0
S5
WIPER/WASHER
SWITCH
6160.1
8 X295
A36
REAR WIPER/
WASHER INTERVAL
CONTROL MODULE 2 X13268
6160.1
.5 VI/WS .5 VI/SW .5 VI/SW .5 VI/SW
Z3 VERSIONS
COUPECOUPE
1240.0Z3 VERSIONS



GROUND DISTRIBUTION
GROUNDS X13016 AND X13032










2.5 BRX605
4
X8243A18
HIFI AMPLIFIERX65001M2
FUEL PUMP
2.5 BR 2.5 BR
X13016
X1812615N9
RADIO
1.5 BR
2.5 BR
X181801N22
CD CHANGER
.5 BR
X13032

.5 BR










4 BR
X11355
1.5 BR.5 BR
S53
DRIVER’S SEAT,
SEAT HEATER
SWITCH
1
X6514
X10064
.5 BR
X6584S54
PASSENGER’S
SEAT, SEAT
HEATER SWITCH
E82
TRANSMISSION
POSITION INDICA-
TOR LIGHT
X1193
.5 BR
S20w
RADIO ANTI–
THEFT SWITCH
X5391
4 BR
X1325215A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV)S8503
PROGRAM SWITCHX85032
.5 BR
X18170
1.5 BR
1.5 BR 1.5 BR.5 BR
4
S559
PASSENGER’S AIR
BAG CUT–OFF
SWITCH
X19565
1
E28
FRONT CIGAR
LIGHTER
X1014
2.5 BR